Chevrolet Sonic Repair Manual: Instrument Panel Accessory Bezel Package Installation
Installation Instructions Part Number
95205543
Kit Contents
Qty
|
Description
|
1
|
Molding Assembly - I/P Center Upper
|
1
|
Molding Assembly - I/P Center
|
1
|
Bezel Assembly - Front Side Door Window Switch (LH)
|
1
|
Bezel Assembly - Front Side Door Window Switch (RH)
|
1
|
Bezel - Heater & A/C Control
|
1
|
Brochure - Dealer Accessory (Installation Instructions)
|
Tools Required
- Flat Bladed Plastic Trim Tool
- ?€?7, 10?€™mm Spanner
- Phillips Screw Driver
- T20 - Torx Driver
- Instrument Panel Trim Removal Procedure
-
- Using a flat bladed plastic trim tool, release the retainers securing
the center molding?€‰(1) to the instrument panel assembly.
- Using a flat bladed plastic trim tool, disengage the retainers securing
the center upper trim molding?€‰(1) to the instrument panel assembly.
- Disconnect electrical connections.
Note:
Steps 4 to 7 are for vehicles equipped with Automatic
Transmission only.
- Apply the parking brake.
- Move the shifter from ?€?Park?€? to the ?€?Neutral?€? position.
- Using a flat bladed plastic trim tool, release the retainers securing
the console cover?€‰(1) to the console assembly.
- Disconnect electrical connections.
Note:
Steps 8 to 11 are for vehicles equipped with Manual
Transmission only.
- Using a flat bladed plastic trim tool, release the retainers securing
the console cover?€‰(1) to the console assembly.
- Reach under the console cover assembly?€‰(1) and release the retainer
tabs securing the transmission shift lever boot?€‰(2) to the console cover
assembly.
- Feed the transmission control lever boot assembly through the opening
in the console cover assembly?€‰(1).
- Remove the console cover assembly?€‰(1) from the vehicle.
- Remove the heater and air conditioning control retainers?€‰(1).
- Disconnect the electrical connectors from the switches.
- Disconnect the heater and air conditioning temperature control cable.
- Disconnect the mode control cable.
- Disconnect the connectors of HVAC control ?€“ J1 (Blower), J2 (Main)
and J3 (HVAC Module).
- Remove the heater and air conditioning control from the HVAC bezel?€‰(2)
by removing the four screws.
- Remove the electrical switches from the HVAC bezel.
- Instrument Panel Trim Installation Procedure
-
- Install the heater and air conditioning control to the supplied HVAC
bezel?€‰(2) by installing the four screws.
Tighent
Tighten the four screws to 5.5 Nm (49?€‰lb?€‰in).
- Install the removed electrical switches to the supplied HVAC bezel.
- Connect the connectors of HVAC control ?€“ J1 (Blower), J2 (Main) and
J3 (HVAC Module).
- Connect the mode control cable.
- Connect the heater and air conditioning temperature control cable.
- Connect the electrical switch connectors.
- Install the HVAC control assembly with bezel?€‰(2) to the instrument
panel and secure with the retainers?€‰(1).
Note:
Steps 7 to 10 are for vehicles equipped with Manual
Transmission only.
- Position the console cover assembly?€‰(1) to the console assembly.
- Feed the transmission control lever boot assembly through the opening
in the console cover assembly?€‰(1).
- Snap the transmission control lever boot assembly?€‰(2) to the console
cover?€‰(1) ensuring the retainer tabs lock the boot assembly to the cover.
- Install the cover assembly to the vehicle.
Note:
Steps 11 and 12 are for vehicles equipped with Automatic
Transmission only.
- Connect the electrical connections.
- Install the front floor console cover.
- Connect the electrical connections to the supplied center upper trim
molding?€‰(1).
- Install the center upper trim molding to the instrument panel ensuring
that the retainers are fully engaged.
- Install the supplied center molding?€‰(1) to the instrument panel ensuring
that the retainers are fully engaged.
- Front Door Trim Removal Procedure
-
- Using an appropriate plastic trim tool, remove the front side door upper
front trim panel?€‰(1).
- Remove the front side door inside handle bolt finish cap?€‰(1).
- Remove the front side door inside handle fastener?€‰(2).
- Remove the front side door trim fastener?€‰(3).
- Use the appropriate plastic trim tool to aid in the removal of the front
door trim?€‰(4).
- Pull upwards on the door lock retainer cable to disengage.
- Disconnect the electrical connector.
- Remove the front side door window switch bezel screw?€‰(1) (Qty:8).
- Remove the front side door window switch bezel assembly?€‰(2).
- Disconnect the retainers and remove the front side door window switch
assembly?€‰(1).
- Disconnect the electrical connectors.
- Remove the front side door window switch bezel bracket screws?€‰(1).
- Remove the front side door window switch bezel brackets?€‰(2), (3).
Note:
Bezel brackets and screws are to be reused.
- Front Door Trim Installation Procedure
-
- Install the front side door window switch bezel brackets?€‰(2), (3)
to the supplied front side door window switch bezel and secure with the
screws?€‰(1).
- Connect the electrical connectors.
- Install the front side front door window switch assembly?€‰(1) to the
supplied front side door window switch bezel.
- Install the front side door window switch bezel assembly?€‰(2) to the
front door trim panel.
- Secure the front door window switch bezel assembly with the screws?€‰(1)
(Qty:8).
- Connect the electrical connections.
- Install the front door trim panel?€‰(4) to the front door.
- Install the front side door trim fastener?€‰(3).
- Install the front side door inside handle fastener?€‰(2).
- Install the front side door inside handle bolt finish cap?€‰(1).
- Install the front side door upper front trim panel?€‰(1).
Instrument Cluster Upper Bezel Replacement
Callout
Component Name
1
Instrument Panel Cluster Upper Bezel
Procedures
...
Instrument Panel Accessory Upper Trim Plate Replacement
Callout
Component Name
Preliminary Procedure
Remove the instrument pane ...
Other materials:
Front Floor Console Multifunction Switch Replacement
Front Floor Console Multifunction Switch Replacement
Callout
Component Name
Preliminary Procedure
Remove the front floor console. Refer to Front Floor Console Replacement
1
Accessory Switch
...
Front Floor Console Cover Replacement (Automatic Transmission)
Front Floor Console Cover Replacement
Callout
Component Name
1
Front Floor Console Cover Assembly
Procedures
Apply the parking brake.
Move the shifter from ?€?Park?€? to the ?€?Neutral?€? position.
...
Output Speed Sensor Replacement
Output Speed Sensor Replacement
Callout
Component Name
Preliminary Procedure
Remove the control valve body. Refer to Control Valve Body Replacement.
1
Output Speed Sensor Bolt M6 x 18 ...
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