Chevrolet Sonic Repair Manual: Master Cylinder Reservoir Replacement
- Removal Procedure
-
Warning:
Refer to Brake Fluid Irritant Warning.
Caution:
Refer to Brake Fluid Effects on Paint and Electrical Components Caution.
- Remove the brake master cylinder. Refer to Master Cylinder Replacement.
- Remove and discard the brake master cylinder reservoir roll pin (1).
- Remove the master cylinder reservoir (1) by carefully pulling straight upward.
- Remove the brake fluid level indicator switch, if necessary. Refer to Brake Fluid Level Indicator Switch Replacement.
- Remove the brake master cylinder reservoir seals (1).
- If replacing the master cylinder reservoir, discard the reservoir seals.
- Installation Procedure
-
- Lightly lubricate the brake master cylinder reservoir seals (1) with GM approved brake fluid from a clean, sealed, brake fluid container.
- Install the lubricated brake master cylinder reservoir seals to the brake master cylinder.
- Install the master cylinder reservoir (1) by firmly pressing straight downward.
- Install the brake fluid level indicator switch, if removed. Refer to Brake Fluid Level Indicator Switch Replacement.
- Install a new brake master cylinder reservoir roll pin (1).
- Install the brake master cylinder. Refer to Master Cylinder Replacement.
Master Cylinder Reservoir Filling
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Refer to Brake Fluid Effects on Paint and Electrical Components
Caution.
Visually inspect the brake fluid level through the ...
Front Brake Hose Replacement
Removal Procedure
Warning: Refer to Brake Dust Warning.
Warning: Refer to Brake Fluid Irritant Warning.
Danger: Do not use a service jack to lift this vehicle. Li ...
Other materials:
Engine Compartment Overview
1.4L L4 Engine
1. Engine Air Cleaner/Filter.
2. Engine Oil Dipstick. See Engine Oil.
3. Engine Cooling Fan (Out of View). See Cooling System.
4. Engine Oil Fill Cap. See Engine Oil.
5. Engine Coolant Surge Tank and Pressure Cap. See Cooling System.
6. Brake/Clutch Fluid Reservoir. See Brakes ...
Engine Coolant Air Bleed Hose Replacement (LUV)
Engine Coolant Air Bleed Hose Replacement
Callout
Component Name
1
Engine Coolant Air Bleed Hose Clamp (Qty: 2)
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, refer to Special T ...
Crankshaft and Bearing Cleaning and Inspection
Special Tools
EN-45059 Torque Angle Sensor Kit
GE-571-B Dial Gauge
For equivalent regional tools, refer to Special Tools.
Crankshaft End Play, Check
Note: Crankshaft attached with crankshaft bearing caps.
Install the GE-571-B gauge (1).
...
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