Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Rear Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Rear Side Door Replacement



Rear Side Door Replacement

Callout

Component Name

Warning:

Refer to SIR Warning.

Preliminary Procedures

  1. Mark the location of the hinge before removing the bolts with a grease pencil.
  2. Remove the rear door trim panel. Refer to Rear Side Door Trim Replacement.

1

Rear Side Door Check Link Bolt to Body

Caution:

Refer to Fastener Caution.

Procedure

  1. Remove the water deflector.
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts.
  4. With an assistant, remove the door.
  5. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse.
Tighten


22?€‰Y (16?€‰lb?€‰ft)

2

Rear Side Door Hinge Bolt to Door (Qty:?€‰2)

Tighten


32?€‰Y (24?€‰lb?€‰ft)

3

Rear Side Door Hinge Bolt to Door (Qty:?€‰2)

Tighten


32?€‰Y (24?€‰lb?€‰ft)

4

Rear Side Door Assembly

Procedure

  1. When replacing the door it is necessary to transfer all of the internal components.
  2. If the door striker needs adjust. Refer to Rear Side Door Lock Striker Adjustment.
  3. Rear door adjustment. Refer to Rear Side Door Adjustment.
Rear Side Door Outer Panel Replacement
Removal Procedure Warning: Refer to Glass and Sheet Metal Handling Warning. Note: According to different corrosion warranties, only the regional mandatory joini ...

Rear Side Door Stationary Window Replacement
Rear Side Door Stationary Window Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. ...

Other materials:

Front Side Door Window Weatherstrip Replacement
Front Side Door Window Weatherstrip Replacement Callout Component Name Preliminary Procedures Remove front side door trim panel. Refer to Front Side Door Trim Replacement. Remove the outside rearview mirror. Refer to Outs ...

Starter Replacement (LUV)
Removal Procedure Disconnect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. If equipped with a front suspension skid plate, remove the drivetrain ...

Instrument Panel Outer Air Outlet Replacement - Right Side
Instrument Panel Outer Air Outlet Replacement - Right Side Callout Component Name Preliminary Procedure Remove the right instrument panel upper trim panel. Refer to Instrument Panel Upper Trim Panel Replacement - Right Side ...

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