Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Rear Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Rear Side Door Replacement



Rear Side Door Replacement

Callout

Component Name

Warning:

Refer to SIR Warning.

Preliminary Procedures

  1. Mark the location of the hinge before removing the bolts with a grease pencil.
  2. Remove the rear door trim panel. Refer to Rear Side Door Trim Replacement.

1

Rear Side Door Check Link Bolt to Body

Caution:

Refer to Fastener Caution.

Procedure

  1. Remove the water deflector.
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts.
  4. With an assistant, remove the door.
  5. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse.
Tighten


22?€‰Y (16?€‰lb?€‰ft)

2

Rear Side Door Hinge Bolt to Door (Qty:?€‰2)

Tighten


32?€‰Y (24?€‰lb?€‰ft)

3

Rear Side Door Hinge Bolt to Door (Qty:?€‰2)

Tighten


32?€‰Y (24?€‰lb?€‰ft)

4

Rear Side Door Assembly

Procedure

  1. When replacing the door it is necessary to transfer all of the internal components.
  2. If the door striker needs adjust. Refer to Rear Side Door Lock Striker Adjustment.
  3. Rear door adjustment. Refer to Rear Side Door Adjustment.
Rear Side Door Outer Panel Replacement
Removal Procedure Warning: Refer to Glass and Sheet Metal Handling Warning. Note: According to different corrosion warranties, only the regional mandatory joini ...

Rear Side Door Stationary Window Replacement
Rear Side Door Stationary Window Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. ...

Other materials:

Fog Lamps
For vehicles with front fog lamps, the button is on the outboard side of the instrument panel. The ignition must be on to turn on the fog lamps. (Fog Lamps): Press to turn the fog lamps on or off. An indicator light on the instrument cluster comes on when the fog lamps are on. The fog la ...

Steering Wheel Horn Contact Replacement
Steering Wheel Horn Contact Replacement Callout Component Name Preliminary Procedure Remove the steering wheel inflatable restraint module. Refer to Airbag Steering Wheel Module Replacement. 1 S ...

Stabilizer Shaft Link Replacement
Stabilizer Shaft Link Replacement Callout Component Name Preliminary Procedure Raise and Support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal ...

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