Chevrolet Sonic Repair Manual: Roof Outer Panel Replacement (5HB)
- Removal Procedure
-
- Disable the SIR system. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all factory welds.
- Drill all factory welds (1). Note the number and location of welds for installation of the service assembly.
- Cut the adhesive with an appropriate tool.
- Remove the damaged roof panel?€‰(1).
Warning:
Refer to Approved Equipment for Collision Repair Warning.
- Installation Procedure
-
- Drill 8?€‰mm (5/16?€‰in)
holes for plug welding along the edges of the service panel as noted from the original panel (1).
- Clean and prepare the attaching surfaces for welding.
- Apply one-part windshield urethane adhesive as noted from the original panel (1).
- Position the roof panel?€‰(1) on the vehicle.
- Verify the fit of the panel.
- Clamp the panel into position.
- Plug weld accordingly (1).
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
- Drill 8?€‰mm (5/16?€‰in)
Roof Outer Panel Replacement (4NB)
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair
Warning.
Disable the SIR system. Refer to SIR Disabling and Enabling.
Disconnect the nega ...
Roof Rail Front Assist Handle Replacement
Roof Rail Front Assist Handle Replacement
Callout
Component Name
1
Roof Rail Front Assist Handle Fastener (Qty:?€‰2) ...
Other materials:
How the System Works
The LDW camera sensor is on the windshield ahead of the rearview mirror.
To turn LDW on and off, press the LANE DEPART button on the steering wheel. The
control indicator will light when LDW is on.
When the vehicle is started, the LDW indicator on top of the instrument panel
to the right o ...
Piston, Connecting Rod, and Bearing Removal
Install the crankshaft balancer bolt.
Set the pistons 1 and 4 to TDC in direction of engine rotation.
Note: Note cylinder sequence.
Mark the connecting rod with the connecting rod bearing cover (1).
Remove the 4 connecting rod bearing caps bol ...
Camshaft Position Actuator Adjuster Removal
Special Tools
EN-6340 Camshaft Adjuster Locking Tool
EN-6628-A Camshaft Locking Tool
For equivalent regional tools, refer to Special Tools.
Note: The right half of the EN-6340 locking tool can be
recognized by the lettering "right", arrow, on the tool.
Pre ...
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