Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Roof Outer Panel Replacement (5HB)

Chevrolet Sonic Repair Manual / Body / Roof - Fixed, Leisure / Roof Outer Panel Replacement (5HB)

Removal Procedure

    Warning:

    Refer to Approved Equipment for Collision Repair Warning.

  1. Disable the SIR system. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  6. Locate and mark all factory welds.

  7. Drill all factory welds (1). Note the number and location of welds for installation of the service assembly.
  8. Cut the adhesive with an appropriate tool.

  9. Remove the damaged roof panel?€‰(1).
Installation Procedure

    Drill 8?€‰mm (5/16?€‰in)holes for plug welding along the edges
  1. Drill 8?€‰mm (5/16?€‰in)

    holes for plug welding along the edges of the service panel as noted from the original panel (1).

  2. Clean and prepare the attaching surfaces for welding.

  3. Apply one-part windshield urethane adhesive as noted from the original panel (1).

  4. Position the roof panel?€‰(1) on the vehicle.
  5. Verify the fit of the panel.
  6. Clamp the panel into position.

  7. Plug weld accordingly (1).
  8. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  9. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  10. Install all related panels and components.
  11. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  12. Enable the SIR system. Refer to SIR Disabling and Enabling.
Roof Outer Panel Replacement (4NB)
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Disable the SIR system. Refer to SIR Disabling and Enabling. Disconnect the nega ...

Roof Rail Front Assist Handle Replacement
Roof Rail Front Assist Handle Replacement Callout Component Name 1 Roof Rail Front Assist Handle Fastener (Qty:?€‰2) ...

Other materials:

Transmission Replacement (With 1.6L or 1.8L Engine)
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Without draining the coolant or removing the hoses, remove and position aside the radiator surge tank. Refer to Radiator Surge Tank Replacement. Remove the transmission range selector lever c ...

HomeLink Universal Transceiver
Basic information The HomeLink Universal Transceiver in the Nissan Armada offers a practical and streamlined solution by combining the functions of up to three separate handheld remote controls into one integrated system. With the Nissan Armada HomeLink system, you can conveniently operate a w ...

Intelligent Around View Monitor system operation
The Nissan Armada Intelligent Around View Monitor utilizes multiple strategically positioned cameras 1, including units mounted in the front grille, beneath the outside mirrors, and above the rear license plate, to create a comprehensive multi-angle view of the vehicle surroundings. Basic ...

© 2014-2026 Copyright www.csmans.com
 
0.0073