Chevrolet Sonic Repair Manual: Roof Rear Header Panel Replacement (5HB)
- Removal Procedure
-
- Disable the SIR system. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Repair as much of the damage as possible to factory specifications. Refer to Dimensions - Body.
- Remove the sealers and anti-corrosion materials from the repair area. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all factory welds.
- Drill all factory welds (1). Note the number and location of welds for installation of the service assembly.
- Remove the damaged rear header panel?€‰(1).
Warning:
Refer to Approved Equipment for Collision Repair Warning.
- Installation Procedure
-
- Drill 8?€‰mm (5/16?€‰in)
holes for plug welding along the edges of the service panel (1) as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the roof rear header?€‰(1) panel on the vehicle.
- Verify the fit of the panel.
- Clamp the roof rear header panel into position.
- Plug weld accordingly (1).
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
- Drill 8?€‰mm (5/16?€‰in)
Roof Rail Rear Assist Handle Replacement
Roof Rail Rear Assist Handle Replacement
Callout
Component Name
1
Roof Rail Rear Assist Handle Fastener (Qty:?€‰2)
...
Moonroof/Sunroof
...
Other materials:
DIC Menu Items
Press MENU to view the DIC menus. Some items display in the upper display area,
some in the lower display area, and others use both the upper and lower display
areas. Use to scroll through the menu
items. Not all items are available on every vehicle. The following is a list of
all possible ...
Connecting and Controlling an iPod®
Not all iPods can be controlled by the infotainment system.
Connecting an iPod
Connect the iPod to the USB port.
Searching for a Track
Tracks can be searched for by:
Playlists
Artists
Albums
Song Titles
Podcasts
Genres
Audiobooks
Composers
To search for tracks:
1. Turn the ...
How to Reset the Engine Oil Life System
Reset the system whenever the engine oil is changed so that the system can calculate
the next engine oil change. To reset the system:
1. Press the MENU button to show Remaining Oil Life on the display. This display
shows an estimate of the oil’s remaining useful life. If 99% is displayed, tha ...
0.0065