Chevrolet Sonic Repair Manual: Shift Control Housing Replacement
- Removal Procedure
-
- Set the parking brake.
- Shift the transmission to the Neutral position.
- Remove the battery tray. Refer to
Battery Tray Replacement.
- Remove the brake master cylinder assembly from the
power brake booster. Refer to Master Cylinder Replacement.
- Disconnect the shift lever and selector lever cable
end (1) from the transmission shift lever and selector lever.
- Pull the cable retainers (2) to release the shift
lever and selector lever cable from the shift lever and selector lever cable
bracket.
- Disconnect the shift lever and selector lever cable
from the shift lever and selector lever cable bracket.
- Disconnect the electrical connector from the shift
control housing assembly.
- Remove the backup lamp switch. Refer to
Backup Lamp Switch Replacement.
- Remove the two shift control housing assembly fasteners (1).
- Slowly and Carefully lift the shift control housing assembly (1) no
farther than 3 cm (1 inch) shown by dimension (A).
- Holding the shift control housing assembly (1) at the specified height,
rotate the assembly clockwise approximately 30?5 degrees.
- Slowly and Carefully lift the shift control housing assembly (2) until
the lower edge of the upper shift finger (1) is even with the transmission
case.
- Turn the shift control housing assembly counterclockwise approximately
30?5 degrees until the guide peg (2) is in line with the threaded hole (1).
- Slowly and Carefully remove the shift control housing assembly from
the transmission.
- If reinstalling the shift control housing assembly, remove and discard
the O-ring (1).
- Installation Procedure
-
- If reinstalling the shift control housing assembly,
install a New O-ring (1).
Note:
Only insert the shift control housing assembly until
the lower edge of the upper shift finger (1) is even with the transmission
case.
- Align the guide peg (3) in line with the threaded
hole (2), then Slowly and Carefully insert the shift control housing assembly
in the transmission case, STOP when the lower edge of the upper shift finger (1)
is even with the transmission case.
- Turn the shift control housing assembly clockwise
approximately 30?5 degrees.
- Lower the shift control housing assembly (1) no farther
than 3 cm (1 inch) from the transmission case shown by dimension (A).
- Holding the shift control housing assembly (1) at
the specified height, rotate the assembly counterclockwise approximately
30?5 degrees to align the guide peg with the threaded hole.
- Slowly and Carefully lower the shift control housing
until seated in the transmission case.
Caution:
Refer to Fastener Caution.
- Install the two shift control housing assembly fasteners (1)
and tighten to 20 Y (16 lb ft)
.
- Connect the shift lever and the selector lever cable
ends (1) to the transmission shift lever and the selector lever.
- Install the brake master cylinder assembly to the
power brake booster. Refer to Master Cylinder Replacement.
- Install the backup lamp switch. Refer to Backup
Lamp Switch Replacement.
- Connect the electrical connector to the shift control housing assembly.
- Install the battery tray. Refer to Battery Tray
Replacement.
- Verify correct operation of the transmission control assembly.
Removal Procedure
Remove the battery tray. Refer to
Battery Tray Replacement.
Disconnect the shift lever and selector lever cable
end (1) from the transmissio ...
Illustration
Tool Number/Description
3-0207944
Main Shaft Tapered Bearing Insert Tool
3950628 ...
Other materials:
Headlining Trim Panel Replacement (Hatchback without Sunroof)
Headlining Trim Panel Replacement
Callout
Component Name
Warning: Do not attempt to repair or alter the head impact
energy-absorbing material glued to the headliner or to the garnish trims.
If the material is damaged ...
Brake Pressure Modulator Valve Bracket Replacement
Removal Procedure
Remove the brake pressure modulator valve (BPMV) and bracket assembly.
Refer to Brake Pressure Modulator Valve Replacement.
Remove the BPMV bolts (1).
Remove the BPMV bracket.
Installation Procedure
Install the BPMV br ...
Special Tools
Illustration
Tool Number / Description
CH?E9376
Holding Wrench
CH?E9400
J-45859
Hub Spindle Remover
DT-6332
Seal Protector
DT- ...
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