Chevrolet Sonic Repair Manual: Steering Linkage Outer Tie Rod Inspection
Special Tools
GE-8001 Dial Indicator Set
For equivalent regional tools, refer to Special Tools.
Note:
This inspection procedure does not supersede local government
required inspections that have more stringent requirements.
- Inspect the outer tie rod seal. If the outer tie rod seal is torn, replace
the outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement.
- Raise the side of the vehicle being inspected with a floor jack while maintaining
contact between the opposite wheel and the shop floor. Support the lower control
arm with a floor jack stand as far outboard as possible and remove the floor
jack. Refer to Lifting and Jacking the Vehicle.
- Install the GE-8001 dial indicator between the outer tie rod and
the steering knuckle as shown in the graphic. Note that the tire and wheel assembly
is shown removed only for clarification of the GE-8001 dial indicator
position.
- Grasping the tire at the 3 o'clock (2) and 9 o'clock (1) positions, gently
push in on one side of the tire to remove any lash.
- Zero the GE-8001 dial indicator .
- On the same side of the tire previously pushed inwards, gently pull outwards
and measure the lash.
- Record the measurement shown on the GE-8001 dial indicator .
- If the measured value exceeds 0.5 mm (0.02 in), replace the outer tie rod.
Refer to Steering Linkage Outer Tie Rod Replacement.
- Repeat the procedure for the other side.
Steering Linkage Inner Tie Rod Replacement
Callout
Component Name
Preliminary Procedures
Raise and support the vehicle. Refer to Li ...
Steering Linkage Outer Tie Rod Replacement
Callout
Component Name
Preliminary Procedures
Raise and support the vehicle. Refer to Li ...
Other materials:
Immobilizer Light
The immobilizer light should come on briefly as the engine is started. If it
does not come on, have the vehicle serviced by your dealer. If the system is working
normally, the indicator light turns off.
If the light stays on and the engine does not start, there could be a problem
with the i ...
Body Control Module Programming and Setup
Note:
DO NOT program a control module unless directed to by a service procedure
or a service bulletin. If the control module is not properly configured
with the correct calibration software, the control module will not control
all of the vehicle features properly.
Ensure th ...
Manual Transmission Shift Lever and Selector Lever Cable Adjustment
Remove the floor console. Refer to
Front Floor Console Replacement.
Lift upward and disengage (do not remove) both cable lock
adjusters (1) to release the internal cable assembly, one for each side.
Block the shift control housing, push the selector lever ( ...
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