Chevrolet Sonic Repair Manual: Synchronizers Assemble
- 1st/2nd Gear Synchronizer
-
- Install the synchronizer inserts (1) into the 1st/2nd gear synchronizer hub (2).
- Install the 1st/2nd gear synchronizer hub (2) into the 1st/2nd gear synchronizer sleeve (3).
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Note:
When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location.
- 3rd/4th Gear Synchronizer
-
- Install the synchronizer inserts (1) into the 3rd/4th gear synchronizer hub (2).
- Install the 3rd/4th gear synchronizer hub (2) into the 3rd/4th gear synchronizer sleeve (3).
- 5th Gear Synchronizer
-
- Install the synchronizer inserts (1) into the 5th gear synchronizer hub (3).
- Install the 5th gear synchronizer hub (3) into the 5th gear synchronizer sleeve (2).
Shift Fork Cleaning and Inspection (Gen 2)
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Synchronizers Cleaning and Inspection
Note: When servicing the synchronizers, retain them in the order
that they are removed. Mark the parts to ensure the correct position for
inspection and assembly.
Clean all ...
Other materials:
Crankshaft Front Oil Seal Replacement
Special Tools
EN-960 Installer
EN-45000 Remover Oil seal
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the crankshaft balancer. Refer to Crankshaft Balancer Replacement.
Place a drain pan underneath the front crankshaft seal area.
...
Air Cleaner Inlet Duct Replacement
Removal Procedure
Remove the right front wheelhouse liner. Refer to Front Wheelhouse Liner
Replacement.
Remove the upper intake air duct plastic fastener (1).
Pull the lower portion of the intake air duct outward to release the
duct from the rub ...
Control Valve Body Replacement
Control Valve Body Replacement
Callout
Component Name
Preliminary Procedure
Remove the control solenoid valve and transmission control module assembly.
Refer to Control Solenoid Valve and Transmission
Control Module Ass ...
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