Chevrolet Sonic Repair Manual: Synchronizers Assemble
- 1st/2nd Gear Synchronizer
-
- Install the synchronizer inserts (1) into the 1st/2nd gear synchronizer hub (2).
- Install the 1st/2nd gear synchronizer hub (2) into the 1st/2nd gear synchronizer sleeve (3).
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Note:
When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location.
- 3rd/4th Gear Synchronizer
-
- Install the synchronizer inserts (1) into the 3rd/4th gear synchronizer hub (2).
- Install the 3rd/4th gear synchronizer hub (2) into the 3rd/4th gear synchronizer sleeve (3).
- 5th Gear Synchronizer
-
- Install the synchronizer inserts (1) into the 5th gear synchronizer hub (3).
- Install the 5th gear synchronizer hub (3) into the 5th gear synchronizer sleeve (2).
Shift Fork Cleaning and Inspection (Gen 2)
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Synchronizers Cleaning and Inspection
Note: When servicing the synchronizers, retain them in the order
that they are removed. Mark the parts to ensure the correct position for
inspection and assembly.
Clean all ...
Other materials:
Engine Overheating
The vehicle has an indicator to warn of the engine overheating.
If the decision is made not to lift the hood when this warning appears, get service
help right away. See Roadside Assistance Program.
If the decision is made to lift the hood, make sure the vehicle is parked on
a level surface.
T ...
Rear Seat Cushion Cover and Pad Replacement
Rear Seat Cushion Cover and Pad Replacement
Callout
Component Name
Preliminary Procedure
Remove the rear seat cushion. Refer to Rear Seat Cushion Removal and
Installation
1
Rear Seat Cushion Cov ...
Control Solenoid Valve and Transmission Control Module Assembly Programming
and Setup (6T30/6T40/6T45/6T50)
The following service procedures require either a programming or a setup event
be performed for a complete repair. The transmission control module (TCM) is part
of the control solenoid valve assembly, and is not serviced separately.
Transmission Control Module (TCM)
Replaceme ...
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