Chevrolet Sonic Repair Manual: Synchronizers Assemble
- 1st/2nd Gear Synchronizer
-
- Install the synchronizer inserts (1) into the 1st/2nd gear synchronizer hub (2).
- Install the 1st/2nd gear synchronizer hub (2) into the 1st/2nd gear synchronizer sleeve (3).
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Note:
When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location.
- 3rd/4th Gear Synchronizer
-
- Install the synchronizer inserts (1) into the 3rd/4th gear synchronizer hub (2).
- Install the 3rd/4th gear synchronizer hub (2) into the 3rd/4th gear synchronizer sleeve (3).
- 5th Gear Synchronizer
-
- Install the synchronizer inserts (1) into the 5th gear synchronizer hub (3).
- Install the 5th gear synchronizer hub (3) into the 5th gear synchronizer sleeve (2).
Shift Fork Cleaning and Inspection (Gen 2)
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Synchronizers Cleaning and Inspection
Note: When servicing the synchronizers, retain them in the order
that they are removed. Mark the parts to ensure the correct position for
inspection and assembly.
Clean all ...
Other materials:
Tire Terminology and Definitions
Air Pressure: The amount of air inside the tire pressing outward on each square
inch of the tire. Air pressure is expressed in kPa (kilopascal) or psi (pounds per
square inch).
Accessory Weight: The combined weight of optional accessories. Some examples
of optional accessories are automatic t ...
Rear Seat Latch Replacement
Rear Seat Latch Replacement
Callout
Component Name
Preliminary Procedures
Remove the rear seat back cushion. Refer to Rear Seat Back Cushion
Removal and Installation.
Remove the rear seat back cushion cover and pad. Refer ...
Windshield Wiper Motor Replacement
Windshield Wiper Motor Replacement
Callout
Component Name
Preliminary Procedure
Remove the wiper system module. Refer to Windshield Wiper System Module
Replacement
1
Windshield Wiper Motor Brack ...
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