Chevrolet Sonic Repair Manual: Synchronizers Assemble
- 1st/2nd Gear Synchronizer
-
- Install the synchronizer inserts (1) into the 1st/2nd gear synchronizer hub (2).
- Install the 1st/2nd gear synchronizer hub (2) into the 1st/2nd gear synchronizer sleeve (3).
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Note:
When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location.
- 3rd/4th Gear Synchronizer
-
- Install the synchronizer inserts (1) into the 3rd/4th gear synchronizer hub (2).
- Install the 3rd/4th gear synchronizer hub (2) into the 3rd/4th gear synchronizer sleeve (3).
- 5th Gear Synchronizer
-
- Install the synchronizer inserts (1) into the 5th gear synchronizer hub (3).
- Install the 5th gear synchronizer hub (3) into the 5th gear synchronizer sleeve (2).
Shift Fork Cleaning and Inspection (Gen 2)
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Synchronizers Cleaning and Inspection
Note: When servicing the synchronizers, retain them in the order
that they are removed. Mark the parts to ensure the correct position for
inspection and assembly.
Clean all ...
Other materials:
Starting the Vehicle
1. Aim the RKE transmitter at the vehicle.
2. Press and release .
3. Immediately after completing Step 2, press and hold
for at least four seconds or until
the turn signal lamps flash.
When the engine starts, the parking lamps will turn on and remain on as long
as the engine is running. The ...
Catalytic Converter Heat Shield Replacement (LUV)
Catalytic Converter Heat Shield Replacement
Callout
Component Name
Warning: Refer to Exhaust Service Warning.
1
Catalytic Converter Heat Shield Fasteners (Qty: 4)
Caution: Refer ...
Automatic Transmission Flex Plate Removal
Special Tools
EN-652 Automatic Transmission Flex Plate Holder
For equivalent regional tools, refer to Special Tools.
Install the EN-652 holder (1) to hold the automatic
transmission flex plate (2).
Loosen the 6 automatic transmission flex plate bolts.
Re ...
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