Chevrolet Sonic Repair Manual: Synchronizers Assemble

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / Transmission Assembly / Synchronizers Assemble

1st/2nd Gear Synchronizer

Note:

When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location.

Install the synchronizer inserts (1) into the 1st/2nd gear synchronizer hub (2).
Install the 1st/2nd gear synchronizer hub (2) into the 1st/2nd gear synchronizer sleeve (3).

3rd/4th Gear Synchronizer

Install the synchronizer inserts (1) into the 3rd/4th

Install the synchronizer inserts (1) into the 3rd/4th gear synchronizer hub (2).
Install the 3rd/4th gear synchronizer hub (2) into the 3rd/4th gear synchronizer sleeve (3).

5th Gear Synchronizer

Install the synchronizer inserts (1) into the 5th

Install the synchronizer inserts (1) into the 5th gear synchronizer hub (3).
Install the 5th gear synchronizer hub (3) into the 5th gear synchronizer sleeve (2).

Shift Fork Cleaning and Inspection (Gen 2)

Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

Synchronizers Cleaning and Inspection

Note: When servicing the synchronizers, retain them in the order that they are removed. Mark the parts to ensure the correct position for inspection and assembly. Clean all ...

Other materials:

Remote Keyless Entry (RKE) System
The RKE transmitter may work up to 60m (195 ft) away from the vehicle. The RKE transmitter can have one of the two symbols for the remote trunk release. With Remote Start Shown Press the key release button to extend the key blade. The key can be used for the ignition and all locks. Press ...

Wheels and Trim—Aluminum or Chrome
Use a soft, clean cloth with mild soap and water to clean the wheels. After rinsing thoroughly with clean water, dry with a soft, clean towel. A wax may then be applied. Caution Chrome wheels and other chrome trim may be damaged if the vehicle is not washed after driving on roads that have bee ...

Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools EN-48279 Fuel Sender Lock Ring Wrench For equivalent regional tools, refer to Special Tools. Removal Procedure Relieve the fuel system pressure. Refer to Fuel Pressure Relief. Remove the fuel tank. Refer to Fuel Tank Replacement. Disconnect ...

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