Chevrolet Sonic Repair Manual: Timing Belt Idler Pulley Installation
Special Tools
EN-45059 Angle Meter
For equivalent regional tools, refer to Special Tools.
- Re-cut the timing belt idler pulley thread.
- Install the timing belt idler pulley (2) and tighten the NEW timing belt
idler pulley bolt (1) a first pass to 20 Y (15 lb ft)
.
- Tighten the NEW timing belt idler pulley bolt a second pass to an additional
120 degrees
, using the EN-45059 meter.
- Tighten the NEW timing belt idler pulley bolt a final pass to an additional
15 degrees
, using the EN-45059 meter.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Timing Belt Upper Front Cover Replacement
Timing Belt Upper Front Cover Replacement
Callout
Component Name
1
Timing Belt Upper Front Cover Fastener (Qty: 2) ...
Timing Belt Idler Pulley Removal
Remove the timing belt idler pulley bolt (1).
Remove the timing belt idler pulley (2).
...
Other materials:
Front Floor Console Bracket Replacement
Front Floor Console Bracket Replacement
Callout
Component Name
Preliminary Procedure
Remove the left front floor console extension panel. Refer to Front Floor
Console Extension Replacement - Left Side.
1
...
Sunroof Housing Front Drain Hose Replacement
Sunroof Housing Front Drain Hose Replacement
Callout
Component Name
Preliminary Procedure
It is only necessary to lower the headliner. Only do those steps in the
headliner replacement procedure that will lower the headliner ...
Transmission Replacement
Removal Procedure
Remove the battery and battery tray. Refer to
Battery Tray Replacement.
Disconnect the transmission range selector lever cable
terminal (1) from the transmission manual pin.
Press the locking tab forward in order to release
the tran ...
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