Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Disassemble

Special Tool

EN-49940 Remover Quick Connector

For equivalent regional tools, refer to Special Tools.


    Remove the 2 turbocharger oil return pipe bolts (2).
  1. Remove the 2 turbocharger oil return pipe bolts (2).
  2. Remove the turbocharger oil return pipe (1) and the sealing (3) from the turbocharger.

  3. Note:

    The quick fitting connectors should be always replaced when the turbocharger coolant pipes are removed

  4. Install the EN-49940 remover  (2) to the turbocharger coolant feed pipe (1) and the quick fitting connector as shown.
  5. Compress the EN-49940 remover and remove the turbocharger coolant feed pipe direction of the arrow.


  6. Remove the quick fitting connector (2) and the seal ring (1).
  7. Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.
Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Tur ...

Turbocharger Installation
Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces. Replace the connect fittings on the turbocharger coolant feed pipe an ...

Other materials:

Hood Insulator Replacement
Hood Insulator Replacement Callout Component Name 1 Hood Insulator Plastic Retainer (Qty:?€‰6) 2 Hood Insulator Procedure Ensure the 3 integral tabs are secured to the hood. ...

Rear Brake Shield Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the rear tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Remove the rear brake rotor. Refer to R ...

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