Chevrolet Sonic Repair Manual: Turbocharger Disassemble
Special Tool
EN-49940 Remover Quick Connector
For equivalent regional tools, refer to Special Tools.
- Remove the 2 turbocharger oil return pipe bolts (2).
- Remove the turbocharger oil return pipe (1) and the sealing (3) from the turbocharger.
- Install the EN-49940 remover (2) to the turbocharger coolant feed pipe (1) and the quick fitting connector as shown.
- Compress the EN-49940 remover and remove the turbocharger coolant feed pipe direction of the arrow.
- Remove the quick fitting connector (2) and the seal ring (1).
- Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.
Note:
The quick fitting connectors should be always replaced when the turbocharger coolant pipes are removed
Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement
Callout
Component Name
Preliminary Procedure
Remove the turbocharger. Refer to Tur ...
Turbocharger Installation
Special Tool
EN-49942 Holding Wrench
For equivalent regional tools, refer to Special Tools.
Clean the sealing surfaces.
Replace the connect fittings on the turbocharger coolant feed pipe an ...
Other materials:
Differential Carrier Removal (6T40/45/50)
Differential Carrier Removal
Callout
Component Name
1
Front Differential Carrier Bearing Assembly
2
Differential Carrier Assembly
3
Final Drive Sun Gear
...
Crankshaft and Bearing Installation
Special Tools
EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools
Note: Inspect the installation position.
Install the crankshaft bearing clips, oil bearing clips.
Install the crankshaft.
Note: Inspect the installation position.
...
Engine Oil Cooler Housing Installation
Clean the engine oil cooler housing to thermostat housing sealing surfaces.
Install 2 NEW gaskets.
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Install the engine oil cooler inlet pipe (3).
Install the engine oil cooler housing (1) and the 5 engine oil cooler bolts (2)
and t ...
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