Chevrolet Sonic Repair Manual: Turbocharger Disassemble

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Forced Induction / Turbocharger Disassemble

Special Tool

EN-49940 Remover Quick Connector

For equivalent regional tools, refer to Special Tools.

Remove the 2 turbocharger oil return pipe bolts (2).

Remove the 2 turbocharger oil return pipe bolts (2).
Remove the turbocharger oil return pipe (1) and the sealing (3) from the turbocharger.

Note:

The quick fitting connectors should be always replaced when the turbocharger coolant pipes are removed

Install the EN-49940 remover (2) to the turbocharger coolant feed pipe (1) and the quick fitting connector as shown.
Compress the EN-49940 remover and remove the turbocharger coolant feed pipe direction of the arrow.

Remove the quick fitting connector (2) and the seal ring (1).
Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.

Turbocharger Coolant Return Pipe Replacement (LUV)

Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Tur ...

Turbocharger Installation

Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces. Replace the connect fittings on the turbocharger coolant feed pipe an ...

Other materials:

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Warm Up Three-Way Catalytic Converter Installation
Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2). Note: Never re-use the V-clamp. Install a NEW warm up three way catalytic converter V-clamp (1). In ...

Control Solenoid Valve and Transmission Control Module Assembly Installation
Control Solenoid Valve and Transmission Control Module Assembly Installation Callout Component Name 1 Control Solenoid Valve Assembly Filter Plate Caution: Use care when removing or installing the filter plate ...

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