Chevrolet Sonic Repair Manual: Turbocharger Installation
Special Tool
EN-49942 Holding Wrench
For equivalent regional tools, refer to Special Tools.
- Clean the sealing surfaces.
- Replace the connect fittings on the turbocharger coolant feed pipe and the
turbocharger coolant return pipe. Refer to Turbocharger Disassemble and Turbocharger
Assemble.
Note:
Mind the turbocharger oil return pipe.
- Install the turbocharger assembly (1) and a NEW turbocharger gasket (2).
- Connect the turbocharger oil return pipe to the engine while installing
the turbocharger.
- Install the turbocharger coolant feed pipe hollow screw along with 2 NEW
seal rings (1) and (2).
- Install the 8 NEW turbocharger nuts (1).
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
- Tighten the 8 turbocharger nuts in a sequence as shown to 8 Y (71 lb in)
.
- Repeat the tightening procedure to ensure a proper fastening of the turbocharger
nuts.
- Connect the turbocharger coolant return hose (6) to the oil cooler coolant
inlet pipe and install the turbocharger coolant return pipe bolt (7) to the
oil cooler. Tighten the turbocharger coolant return pipe bolt to 8 Y (71 lb in)
.
- Install the turbocharger oil feed pipe (2) along with a NEW rubber seal
ring.
- Install the turbocharger oil feed pipe hollow screw (4) in compound with
2 NEW seal rings (1) and (3).
- Install the turbocharger oil feed pipe bolt (5) to the oil cooler and tighten
to 10 Y (89 lb in)
.
- Tighten the turbocharger oil feed pipe hollow screw to 30 Y (22 lb ft)
.
Note:
The EN-49942 holding wrench (2) should be installed
to turbocharger coolant feed pipe as shown. The holding wrench should be
installed to avoid twisting of the turbocharger coolant feed pipe during
the fastening procedure.
- Install the EN-49942 holding wrench (2) to the turbocharger coolant
feed pipe. Guide a ratchet wrench (1) along with an extension through EN-49942
holding wrench to the turbocharger coolant feed pipe hollow screw.
Note:
EN-49942 holding wrench (2) should be installed
to turbocharger coolant feed pipe as shown. The holding wrench should be
installed to avoid twist of the turbocharger coolant feed pipe while the
fastening procedure.
- Tighten the turbocharger coolant feed pipe hollow screw with ratchet wrench
and extension (1) to 30 Y (22 lb ft)
.
Special Tool
EN-49940 Remover Quick Connector
For equivalent regional tools, refer to Special Tools.
Remove the 2 turbocharger oil return pipe bolts (2).
Remove the turbo ...
Removal Procedure
Open the hood.
Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection
and Connection.
Remove the exhaust manifold heat shield. Refer ...
Other materials:
Rear Side Door Weatherstrip Replacement - Door Side
Rear Side Door Weatherstrip Replacement - Door Side
Callout
Component Name
1
Rear Side Door Weatherstrip
Procedure
Open the front side door to the fully open position.
Remove the front side door check link bo ...
Water Pump Pulley Replacement (LUV)
Removal Procedure
Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement.
Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement
- Right Side.
Remove the drive belt. Refer to Drive Belt Replacement.
Loosen the 3̴ ...
Evaporative Emission System Hose/Pipe Replacement
Special Tools
CH-807 Closure Plugs
CH-6015 Closure Plugs
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Warning: Refer to Gasoline/Gasoline Vapors Warning.
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnec ...
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