Chevrolet Sonic Repair Manual: Water Pump Pulley Replacement (LUV)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Coolant Pump / Water Pump Pulley Replacement (LUV)

Removal Procedure

Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement.
Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.
Remove the drive belt. Refer to Drive Belt Replacement.

Loosen the 3 water pump pulley bolts (2) while holding the water pump pulley hub with a wrench.
Remove the 3 water pump pulley bolts (2).
Remove the water pump pulley (1).

Installation Procedure

Install the water pump pulley (1).
Install the 3 water pump pulley bolts (2).

Caution:

Refer to Fastener Caution.

Tighten the 3 water pump pulley bolts to 22 Y (16 lb ft)
while holding the water pump pulley hub with a wrench.
Install the drive belt. Refer to Drive Belt Replacement.
Install the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.
Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement.

Water Pump Pulley Removal

Loosen the 3 water pump pulley bolts (2) while holding up the water pump pulley hub with a wrench. Remove the 3 water pump pulley bolts (2). Remove the water ...

Water Pump Pulley Replacement (LUW)

Removal Procedure Remove the air cleaner housing. Refer to Air Cleaner Assembly Replacement. Support the engine with a suitable jack. Remove the engine mount. Refer to En ...

Other materials:

Brake Drum Refinishing
Special Tools CH-41013 Rotor Resurfacing Kit CH-42450-A Wheel Hub Resurfacing Kit For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. The brake drums do not require refinishing as part of routine brake system service. Do not refinis ...

Exhaust Manifold Heat Shield Replacement (LUV)
Exhaust Manifold Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. 1 Exhaust Manifold Heat Shield Fasteners (Qty: 3) Caution: Refer to Fas ...

Camshaft Cover Installation
Clean the sealing surfaces. Note: The thickness of the sealing bead should be 2 mm (0.0787 in). Apply sealing compound to areas (1) and (2). Refer to Adhesives, Fluids, Lubricants, and Sealers. Note: The installation procedure sho ...

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