Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Water Pump Replacement (LUW)

Removal Procedure
  1. Drain the cooling system. Refer to Cooling System Draining and Filling.
  2. Remove the water pump pulley. Refer to Water Pump Pulley Replacement.


  3. Remove the 5 water pump bolts (2).
  4. Remove the water pump (1).
Installation Procedure
  1. Clean the 5 water pump threads.
  2. Insert a NEW water pump seal ring.

  3. Install the water pump (1).
  4. Caution:

    Refer to Fastener Caution.

  5. Install the 5 water pump bolts (2) and tighten to  8 Y (71 lb in)

    .

  6. Install the water pump pulley. Refer to Water Pump Pulley Replacement.
  7. Refill the cooling system. Refer to Cooling System Draining and Filling.
Water Pump Replacement (LUV)
Water Pump Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and ...

Thermostat
...

Other materials:

Communication Interface Module Battery Replacement
Communication Interface Module Battery Replacement Callout Component Name Preliminary Procedure Remove the instrument panel lower compartment. Refer to Instrument Panel Lower Compartment Replacement 1 ...

Starter Installation
Install the starter (4). Install the lower starter bolt stud (3) and if equipped the washer. Install the upper starter bolt (2) and if equipped the washer (1). Caution: Refer to Fastener Caution. Tighten the starter bolt and starter bolt stud to 25 ...

Input Shaft Assemble
Special Tools J-840733 Driver For equivalent regional tools, refer to Special Tools. Note: Ensure the input shaft rear bearing retaining ring (2) is placed on the input shaft before installing the input shaft rear bearing assembly (1). Place the input sh ...

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