Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Body Waterleak Repair

Chevrolet Sonic Repair Manual / Body / General / Body Waterleak Repair



Warning:

If the vehicle interior is exposed to moisture and becomes soaked up to the level of the sensing and diagnostic module (SDM), the SDM and SDM harness connector must be replaced. The SDM could be activated when powered, which could cause airbag deployment and result in personal injury.

Depending on the location of the waterleak, you may have to remove certain interior components in order to repair the leak.

  1. If the floor carpet is wet, refer to Floor Carpet Drying.


  2. Cut out a portion of the adhesive caulking in the leak area from inside or outside of the vehicle.
  3. Clean and remove all loose particles of the adhesive old caulking from the area.
  4. Apply joint body and seam sealer where the old adhesive caulking was removed.
  5. Allow the adhesive caulking to dry for several hours.
  6. Test for leaks.
  7. Install the trim, if removed.
Body Hinge Pillar Lower Reinforcement Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Disable the SIR system. Refer to SIR Disabling and Enabling. Disconnect the nega ...

Dimensions - Body (4NB)
Point-to-point measurements are for reference only. All measurements are given in millimeters. Use these measurements for diagnosing and estimating. Point-to-point measurements are duplicated with ...

Other materials:

Special Tools
Illustration Tool Number/Description CH 21177 J 21177-A Drum to Brake Shoe Clearance Gauge CH 41013 J 41013 Rotor Resurfacing Kit C ...

Battery Disconnect Warning
Warning: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in c ...

Engine Oil Cooler Disassemble
Remove the oil cooler coolant inlet hose clamp (2). Remove the oil cooler coolant inlet hose (1). Remove the oil cooler coolant inlet pipe bolt (7) Remove the oil cooler coolant inlet pipe (3) and the seal ring (6). Remove the oil cooler coolant out ...

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