Chevrolet Sonic Repair Manual: Clutch Master Cylinder Replacement
- Removal Procedure
-
- Remove the battery tray. Refer to Battery Tray Replacement.
- Remove as much brake fluid out of brake fluid reservoir as possible.
- Remove the clutch master cylinder reservoir hose (1) from the clutch master cylinder.
- Unclip the clutch actuator cylinder front pipe from the 2 retainers (1).
- Remove the retaining clip (1).
- Disconnect the clutch actuator cylinder front pipe (3) from the clutch master cylinder (2).
- Remove the brake pedal assembly. Refer to Brake Pedal Assembly Replacement.
- Disconnect the push rod retainer (1) from the clutch pedal.
- Remove the 2 clutch master cylinder fasteners (1).
- Remove the clutch master cylinder from the brake pedal assembly.
Note:
Press the 2 latches (arrows) together.
- Installation Procedure
-
- Install the clutch master cylinder into the brake pedal assembly.
- Install the 2 clutch master cylinder fasteners (1)
and tighten to 4.5 Y (40 lb in)
.
- Connect the push rod retainer (1) to the clutch pedal.
- Install the brake pedal assembly. Refer to Brake Pedal Assembly Replacement.
- Connect the clutch actuator cylinder front pipe (3) to the clutch master cylinder (2).
- Install the retaining clip (1).
- Clip the clutch actuator cylinder front pipe into the 2 retainers (1).
- Install the clutch master cylinder reservoir hose (1) to the clutch master cylinder.
- Install the battery tray. Refer to Battery Tray Replacement.
- Bleed the hydraulic clutch system. Refer to Hydraulic Clutch System Bleeding.
- Fill the reservoir with GM approved brake fluid from a clean, sealed brake fluid container up to the MAX level.
Caution:
Refer to Fastener Caution.
Note:
An audible click will be heard when the clip is correctly seated.
Hydraulic Clutch System Bleeding
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Brake fluid must not come in contact with mineral oils and
greases. The smallest amount of such could lead to malfunction or bre ...
Clutch Pedal Position Sensor Replacement
Removal Procedure
Remove the instrument panel lower trim pad cover.
Refer to Instrument Panel Lower Trim Pad Cover Replacement.
Remove the clutch pedal position sen ...
Other materials:
System Settings
Auto Volume
This feature automatically adjusts the radio volume to compensate for road and
wind noise.
The level of volume compensation can be selected, or the feature can be turned
off.
1. Press .
2. Select Settings.
3. Select Radio Settings.
4. Select the setting by pressing < or > ...
USB Port
The USB Port, if equipped, is in the storage area to the right of the infotainment
system. See Overview (Radio with Touchscreen) or Overview (AM-FM Radio) or Overview (Radio with CD/USB).
Portable devices are controlled by using the menu system described in Operation.
1. 3.5mm (1/8 ...
Turbocharger Oil Return Pipe Replacement
Removal procedure
Remove the drivetrain and front suspension frame skid plate, if equipped.
Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
Note: Simplified Graphic. DO NOT remove the warm up three
way catalytic converter.
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