Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Clutch Master Cylinder Replacement

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / Clutch / Clutch Master Cylinder Replacement

Removal Procedure
  1. Remove the battery tray. Refer to Battery Tray Replacement.
  2. Remove as much brake fluid out of brake fluid reservoir as possible.

  3. Remove the clutch master cylinder reservoir hose (1) from the clutch master cylinder.

  4. Unclip the clutch actuator cylinder front pipe from the 2 retainers (1).

  5. Remove the retaining clip (1).
  6. Disconnect the clutch actuator cylinder front pipe (3) from the clutch master cylinder (2).
  7. Remove the brake pedal assembly. Refer to Brake Pedal Assembly Replacement.


  8. Note:

    Press the 2 latches (arrows) together.

  9. Disconnect the push rod retainer (1) from the clutch pedal.

  10. Remove the 2 clutch master cylinder fasteners (1).
  11. Remove the clutch master cylinder from the brake pedal assembly.
Installation Procedure
  1. Install the clutch master cylinder into the brake pedal assembly.

  2. Caution:

    Refer to Fastener Caution.

  3. Install the 2 clutch master cylinder fasteners (1) and tighten to 4.5 Y (40 lb in)

    .



  4. Note:

    An audible click will be heard when the clip is correctly seated.

  5. Connect the push rod retainer (1) to the clutch pedal.
  6. Install the brake pedal assembly. Refer to Brake Pedal Assembly Replacement.


  7. Connect the clutch actuator cylinder front pipe (3) to the clutch master cylinder (2).
  8. Install the retaining clip (1).

  9. Clip the clutch actuator cylinder front pipe into the 2 retainers (1).

  10. Install the clutch master cylinder reservoir hose (1) to the clutch master cylinder.
  11. Install the battery tray. Refer to Battery Tray Replacement.
  12. Bleed the hydraulic clutch system. Refer to Hydraulic Clutch System Bleeding.
  13. Fill the reservoir with GM approved brake fluid from a clean, sealed brake fluid container up to the MAX level.
Hydraulic Clutch System Bleeding
Warning: Refer to Brake Fluid Irritant Warning. Caution: Brake fluid must not come in contact with mineral oils and greases. The smallest amount of such could lead to malfunction or bre ...

Clutch Pedal Position Sensor Replacement
Removal Procedure Remove the instrument panel lower trim pad cover. Refer to Instrument Panel Lower Trim Pad Cover Replacement. Remove the clutch pedal position sen ...

Other materials:

Shoulder Belt Height Adjuster
The vehicle has a shoulder belt height adjuster for the driver and right front passenger seating positions. Adjust the height so the shoulder portion of the belt is on the shoulder and not falling off of it. The belt should be close to, but not contacting, the neck. Improper shoulder belt hei ...

Lower Anchor and Top Tether Anchor Locations
(Top Tether Anchor): Seating positions with top tether anchors. (Lower Anchor): Seating positions with two lower anchors. To assist in locating the lower anchors, each seating position with lower anchors has two labels, near the crease between the seatback and the seat cushion. To ass ...

Crankcase Ventilation System Inspection/Diagnosis
Results of Incorrect Operation A plugged positive crankcase ventilation (PCV) orifice or hose may cause the following conditions: Rough idle Stalling or slow idle speed Oil leaks Oil in the throttle body Sludge in the engine Functional Check With thes ...

В© 2014-2026 Copyright www.csmans.com
 
0.0054