Chevrolet Sonic Repair Manual: Clutch Master Cylinder Replacement
- Removal Procedure
-
- Remove the battery tray. Refer to Battery Tray Replacement.
- Remove as much brake fluid out of brake fluid reservoir as possible.
- Remove the clutch master cylinder reservoir hose (1) from the clutch master cylinder.
- Unclip the clutch actuator cylinder front pipe from the 2 retainers (1).
- Remove the retaining clip (1).
- Disconnect the clutch actuator cylinder front pipe (3) from the clutch master cylinder (2).
- Remove the brake pedal assembly. Refer to Brake Pedal Assembly Replacement.
- Disconnect the push rod retainer (1) from the clutch pedal.
- Remove the 2 clutch master cylinder fasteners (1).
- Remove the clutch master cylinder from the brake pedal assembly.
Note:
Press the 2 latches (arrows) together.
- Installation Procedure
-
- Install the clutch master cylinder into the brake pedal assembly.
- Install the 2 clutch master cylinder fasteners (1)
and tighten to 4.5 Y (40 lb in)
.
- Connect the push rod retainer (1) to the clutch pedal.
- Install the brake pedal assembly. Refer to Brake Pedal Assembly Replacement.
- Connect the clutch actuator cylinder front pipe (3) to the clutch master cylinder (2).
- Install the retaining clip (1).
- Clip the clutch actuator cylinder front pipe into the 2 retainers (1).
- Install the clutch master cylinder reservoir hose (1) to the clutch master cylinder.
- Install the battery tray. Refer to Battery Tray Replacement.
- Bleed the hydraulic clutch system. Refer to Hydraulic Clutch System Bleeding.
- Fill the reservoir with GM approved brake fluid from a clean, sealed brake fluid container up to the MAX level.
Caution:
Refer to Fastener Caution.
Note:
An audible click will be heard when the clip is correctly seated.
Hydraulic Clutch System Bleeding
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Brake fluid must not come in contact with mineral oils and
greases. The smallest amount of such could lead to malfunction or bre ...
Clutch Pedal Position Sensor Replacement
Removal Procedure
Remove the instrument panel lower trim pad cover.
Refer to Instrument Panel Lower Trim Pad Cover Replacement.
Remove the clutch pedal position sen ...
Other materials:
Rear Seat Shoulder Belt Guide Opening Bezel Replacement
Rear Seat Shoulder Belt Guide Opening Bezel Replacement
Callout
Component Name
1
Rear Seat Shoulder Belt Opening Bezel
Procedure
Push inward and upward from the front of the bezel to release from the
seat back ...
Tire and Wheel Assembly Runout Measurement - On-Vehicle
Raise and support the vehicle.
Closely inspect each tire for proper and even bead seating.
If any of the tire beads were not properly or evenly seated, reseat the
tire bead, then proceed to step 4. Refer to Tire and Wheel Removal and Installation.
Wrap the circumferenc ...
Manual Transmission Shift Lever and Selector Lever Cable Replacement
Removal Procedure
Remove the battery tray. Refer to
Battery Tray Replacement.
\i
Disconnect the shift lever and selector cable ends (1)
from the transmission shift lever and selector levers.
Pull the cable retainers (2) to release the shift
leve ...
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