Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Differential Case Assemble

Special Tools

For equivalent regional tools, refer to Special Tools.


    Install the front differential pinion and side gear thrust washer. It must
  1. Install the front differential pinion and side gear thrust washer. It must be possible to insert the collar (1) of the thrust washer into the guide for the pinion gears in the housing.

  2. Note:

    Lubricate rotating parts on their bearing, running, seating, and pressure surfaces using transmission fluid.

  3. Install the front differential pinion gears (3) and side gears (4).
  4. Install the front differential pinion gear shaft (2) and the pinion gear shaft retaining washers (1).

  5. If both components are reused align the assembly marks (3).
  6. Install the front differential ring gear (2).
  7. Warning:

    Refer to Safety Glasses Warning.

  8. Install the front differential ring gear bolts (1). Tighten to 90 N•m (66.4 lb ft)

    .



  9. Install the ring front wheel speed sensor reluctor wheel (1) using the S-9407194 installer and a hydraulic press.


  10. Install the front differential bearing assemblies (1) using the S-9407195 installer and a hydraulic press.


  11. Install the front wheel drive shaft oil seal (3) using the R-0007761 handle  (1), S-9707500 seal installer  (2), and the J-810721 support base  (4).


  12. Install the front differential bearing race (3) using the R-0007761 handle  (1) and the R-0407012 driver  (2).
Differentials
...

Differential Case Disassemble
Special Tools 6-9607346 Sensor Ring Gear Puller J-810704 Steering Column Center Bar Puller J-810721 Axle Shaft Seal Remover Support Base R-0006749 Support Base R-0407011 Bearing Race Rem ...

Other materials:

Low Fuel Warning Light
This light comes on for a few seconds when the ignition is turned on as a check to indicate it is working. If it does not come on, have it fixed. This light comes on when the vehicle is low on fuel. The low fuel warning light comes on when there are approximately 6.0 L (1.7 gal) of fuel rema ...

Hood Hold-Open Rod Replacement
Hood Hold-Open Rod Replacement Callout Component Name 1 Hood Hold-Open Rod Warning: When a hood hold open device is being removed or installed, provide alternate support to avoid the possibility of damage ...

Transmission Fluid Drain and Fill
Draining Procedure Note: The fluid check bolt at the front of the transmission may not be opened. The transmission fluid drained out during the pre-delivery inspection may be re-used. New transmission fluid must be used during servicing work. The transmis ...

© 2014-2019 Copyright www.csmans.com
   
0.0143