Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Differential Case Assemble

Special Tools

For equivalent regional tools, refer to Special Tools.


    Install the front differential pinion and side gear thrust washer. It must
  1. Install the front differential pinion and side gear thrust washer. It must be possible to insert the collar (1) of the thrust washer into the guide for the pinion gears in the housing.

  2. Note:

    Lubricate rotating parts on their bearing, running, seating, and pressure surfaces using transmission fluid.

  3. Install the front differential pinion gears (3) and side gears (4).
  4. Install the front differential pinion gear shaft (2) and the pinion gear shaft retaining washers (1).

  5. If both components are reused align the assembly marks (3).
  6. Install the front differential ring gear (2).
  7. Warning:

    Refer to Safety Glasses Warning.

  8. Install the front differential ring gear bolts (1). Tighten to 90 N•m (66.4 lb ft)

    .



  9. Install the ring front wheel speed sensor reluctor wheel (1) using the S-9407194 installer and a hydraulic press.


  10. Install the front differential bearing assemblies (1) using the S-9407195 installer and a hydraulic press.


  11. Install the front wheel drive shaft oil seal (3) using the R-0007761 handle  (1), S-9707500 seal installer  (2), and the J-810721 support base  (4).


  12. Install the front differential bearing race (3) using the R-0007761 handle  (1) and the R-0407012 driver  (2).
Differentials
...

Differential Case Disassemble
Special Tools 6-9607346 Sensor Ring Gear Puller J-810704 Steering Column Center Bar Puller J-810721 Axle Shaft Seal Remover Support Base R-0006749 Support Base R-0407011 Bearing Race Rem ...

Other materials:

What to Add
Use only new DOT 3 brake fluid from a sealed container. See Recommended Fluids and Lubricants. Always clean the brake/clutch fluid reservoir cap and the area around the cap before removing it. This helps keep dirt from entering the reservoir. Warning With the wrong kind of fluid in the brake/ ...

Rear License Plate Lamp Bulb Replacement (Hatchback)
Rear License Plate Lamp Bulb Replacement Callout Component Name Preliminary Procedure Remove the rear license plate lamp housing. Refer to Rear License Plate Lamp Replacement. 1 License Plate La ...

Parking Brake Cable Replacement (Disc Brake)
Removal Procedure Remove the front floor console. Refer to Front Floor Console Replacement. Ensure that the parking brake lever is in the fully released position. Using ONLY HAND TOOLS, remove the adjusting nut (1) from the end of the front park brake c ...

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