Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Drive Belt Replacement

Special Tools

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement.
  2. Install the engine support fixture. Refer to Engine Support Fixture.
  3. Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.


  4. Install EN-48488 holding wrench (2) to the drive belt tensioner (1).


  5. Move the drive belt tensioner clockwise until the drive belt tensioner can be fixed with EN-955 locking pin (1).
  6. Remove the EN-48488 holding wrench .


  7. Remove the drive belt (1).
Installation Procedure

    Install the drive belt (1).
  1. Install the drive belt (1).

  2. Install the EN-48488 holding wrench (2) to the drive belt tensioner (1).


  3. Move the drive belt tensioner clockwise until EN-955 locking pin  (1) can be removed.
  4. Allow the tensioner to slide back slowly.
  5. Remove the EN-48488 holding wrench .
  6. Install the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.
  7. Install the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement.
  8. Remove the engine support fixture. Refer to Engine Support Fixture.
Drive Belt Removal
Special Tools EN-955 Locking Pins EN-48488 Holding Wrench For equivalent regional tools, refer to Special Tools. Install EN-48488 wrench (1) to the drive belt tensioner. ...

Power Steering Pump Belt Installation
Special Tools EN-50098 Belt Installer For equivalent regional tools, refer to Special Tools. Install EN-50098 installer  (2) and a NEW power steering pump belt (1) to wat ...

Other materials:

Remote Keyless Entry (RKE) System Operation
The RKE transmitter may work up to 60m (195 ft) away from the vehicle. Other conditions can affect the performance of the transmitter. See Remote Keyless Entry (RKE) System. The RKE transmitter can have one of the two symbols for the remote trunk release. With Remote Start Shown The follow ...

Fuel Tank Filler Pipe Replacement
Removal Procedure Remove the bracket fastener (1). Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the fuel tank filler pipe bracket fastener (1). Disconnect the vent hose (2). Refer to Plastic Collar ...

Gears Cleaning and Inspection (Gen 1)
Gears Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Clean the following gears in a suitable solvent and air dry all the p ...

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