Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Drive Belt Replacement

Special Tools

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement.
  2. Install the engine support fixture. Refer to Engine Support Fixture.
  3. Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.


  4. Install EN-48488 holding wrench (2) to the drive belt tensioner (1).


  5. Move the drive belt tensioner clockwise until the drive belt tensioner can be fixed with EN-955 locking pin (1).
  6. Remove the EN-48488 holding wrench .


  7. Remove the drive belt (1).
Installation Procedure

    Install the drive belt (1).
  1. Install the drive belt (1).

  2. Install the EN-48488 holding wrench (2) to the drive belt tensioner (1).


  3. Move the drive belt tensioner clockwise until EN-955 locking pin  (1) can be removed.
  4. Allow the tensioner to slide back slowly.
  5. Remove the EN-48488 holding wrench .
  6. Install the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.
  7. Install the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement.
  8. Remove the engine support fixture. Refer to Engine Support Fixture.
Drive Belt Removal
Special Tools EN-955 Locking Pins EN-48488 Holding Wrench For equivalent regional tools, refer to Special Tools. Install EN-48488 wrench (1) to the drive belt tensioner. ...

Power Steering Pump Belt Installation
Special Tools EN-50098 Belt Installer For equivalent regional tools, refer to Special Tools. Install EN-50098 installer  (2) and a NEW power steering pump belt (1) to wat ...

Other materials:

How to Wear Safety Belts Properly
This section is only for people of adult size. There are special things to know about safety belts and children. And there are different rules for smaller children and infants. If a child will be riding in the vehicle, see Older Children  or Infants and Young Children. Follow those rules ...

Brake System Warning Light
The vehicle brake system consists of two hydraulic circuits. If one circuit is not working, the remaining circuit can still work to stop the vehicle. For normal braking performance, both circuits need to be working If the warning light comes on, there is a brake problem. Have the brake system ...

Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools EN-48279 Fuel Sender Lock Ring Wrench For equivalent regional tools, refer to Special Tools. Removal Procedure Relieve the fuel system pressure. Refer to Fuel Pressure Relief. Remove the fuel tank. Refer to Fuel Tank Replacement. Disconnect the ...

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