Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Oil Pan Cleaning and Inspection



    Warning:

    Wear safety glasses when using compressed air in order to prevent eye injury.

    Caution:

    To ensure proper engine lubrication, clean clogged or contaminated oil galleries in an approved solvent and with compressed air. Failure to clean oil galleries may cause engine damage.

  1. Clean the oil suction gallery (2) with compressed air. Be sure to remove all dirt and old gasket material from the suction gallery (2).
  2. Remove all remaining old gasket material from sealing surface (1) and screw bores (3).
  3. Clean the sealing surfaces from dirt and grease.
  4. Inspect the sealing surface for cracks and damage.
Oil Sump/Pan
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Oil Pan Installation
Special Tools EN-49980 Guidance Pins For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces from old sealing material, dirt, oil and grease. Note: The seal ...

Other materials:

Brake Drum Refinishing
Special Tools CH-41013 Rotor Resurfacing Kit CH-42450-A Wheel Hub Resurfacing Kit For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. The brake drums do not require refinishing as part of routine brake system service. Do not refinis ...

Exhaust Manifold Installation
Clean the exhaust manifold sealing surface. Install a NEW exhaust manifold gasket (1) to the cylinder head. Caution: Refer to Fastener Caution. Caution: Refer to Torque-to-Yield Fastener Caution. Install the exhaust manifold (3) and tighten the NEW nu ...

Warning/indicator lights (yellow)
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