Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Oil Pan Cleaning and Inspection



    Warning:

    Wear safety glasses when using compressed air in order to prevent eye injury.

    Caution:

    To ensure proper engine lubrication, clean clogged or contaminated oil galleries in an approved solvent and with compressed air. Failure to clean oil galleries may cause engine damage.

  1. Clean the oil suction gallery (2) with compressed air. Be sure to remove all dirt and old gasket material from the suction gallery (2).
  2. Remove all remaining old gasket material from sealing surface (1) and screw bores (3).
  3. Clean the sealing surfaces from dirt and grease.
  4. Inspect the sealing surface for cracks and damage.
Oil Sump/Pan
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Oil Pan Installation
Special Tools EN-49980 Guidance Pins For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces from old sealing material, dirt, oil and grease. Note: The seal ...

Other materials:

Drum Brake Adjusting Hardware Inspection
Warning: Refer to Brake Dust Warning. Visually inspect the adjuster actuator spring (1) for the following conditions: Excessive stretching Excessive bending Excessive corrosion Broken Missing If any of the conditions listed were found, the adjuster actu ...

Replacement Wheels Description
Replace the wheel if any of the following conditions exist: The wheel exhibits excessive runout. The wheel is bent. The wheel is cracked. The wheel is severely rusted. The wheel is severely corroded. Note: Air leaks caused by porosity on aluminum wheels are repairable. ...

Secondary Air Injection Check Valve Installation
Install a NEW secondary air injection check valve gasket (1). Install the secondary air injection check valve (2). Caution: Refer to Fastener Caution. Install the 3 secondary air injection check valve bolts (3) and tighten to 22 Y (16& ...

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