Chevrolet Sonic Repair Manual: Oil Pan Cleaning and Inspection
- Clean the oil suction gallery (2) with compressed air. Be sure to remove all dirt and old gasket material from the suction gallery (2).
- Remove all remaining old gasket material from sealing surface (1) and screw bores (3).
- Clean the sealing surfaces from dirt and grease.
- Inspect the sealing surface for cracks and damage.
Warning:
Wear safety glasses when using compressed air in order to prevent eye injury.
Caution:
To ensure proper engine lubrication, clean clogged or contaminated oil galleries in an approved solvent and with compressed air. Failure to clean oil galleries may cause engine damage.
Oil Sump/Pan
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Oil Pan Installation
Special Tools
EN-49980 Guidance Pins
For equivalent regional tools, refer to Special Tools.
Clean the sealing surfaces from old sealing material, dirt, oil and grease.
Note: The seal ...
Other materials:
Heater Inlet Hose Replacement (LDE, LUW)
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Disengage the heater inlet hose quick connect clip (1) at the heater
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Differential Carrier Removal (6T40/45/50)
Differential Carrier Removal
Callout
Component Name
1
Front Differential Carrier Bearing Assembly
2
Differential Carrier Assembly
3
Final Drive Sun Gear
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Engine Flywheel Removal
Special Tools
EN-652 Flywheel Holder
For equivalent regional tools, refer to Special Tools.
Install EN-652 holder (1) to hold the engine flywheel (2).
Remove and DISCARD the 6 engine flywheel bolts (2).
Remove the engine flywheel (1).
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