Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Oil Pan Cleaning and Inspection



    Warning:

    Wear safety glasses when using compressed air in order to prevent eye injury.

    Caution:

    To ensure proper engine lubrication, clean clogged or contaminated oil galleries in an approved solvent and with compressed air. Failure to clean oil galleries may cause engine damage.

  1. Clean the oil suction gallery (2) with compressed air. Be sure to remove all dirt and old gasket material from the suction gallery (2).
  2. Remove all remaining old gasket material from sealing surface (1) and screw bores (3).
  3. Clean the sealing surfaces from dirt and grease.
  4. Inspect the sealing surface for cracks and damage.
Oil Sump/Pan
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Oil Pan Installation
Special Tools EN-49980 Guidance Pins For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces from old sealing material, dirt, oil and grease. Note: The seal ...

Other materials:

Rear Compartment Lid Hinge Torque Rod Replacement
Rear Compartment Lid Hinge Torque Rod Replacement Callout Component Name Warning: Refer to Hood Hold-Open Device Warning. Preliminary Procedure Open and support the rear compartment lid. Special Tools BO-125 ...

Wheel Drive Shaft Outer Joint Inspection
Disassembly Procedure Remove the outer constant velocity (CV) joint and boot from the wheel drive shaft. Refer to Front Wheel Drive Shaft Outer Joint and Boot Replacement. Remove any lubricant from the CV joint. Note: Position the cage and the inner race so they a ...

Secondary Air Injection Pump Installation
Install the secondary air injection pump (1). Loosely install the secondary air injection pump nut (2) and the 2 secondary air injection pump bolts (4). Caution: Refer to Fastener Caution. Tighten the secondary air injection pump nut (2) an ...

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