Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Oil Pan Cleaning and Inspection



    Warning:

    Wear safety glasses when using compressed air in order to prevent eye injury.

    Caution:

    To ensure proper engine lubrication, clean clogged or contaminated oil galleries in an approved solvent and with compressed air. Failure to clean oil galleries may cause engine damage.

  1. Clean the oil suction gallery (2) with compressed air. Be sure to remove all dirt and old gasket material from the suction gallery (2).
  2. Remove all remaining old gasket material from sealing surface (1) and screw bores (3).
  3. Clean the sealing surfaces from dirt and grease.
  4. Inspect the sealing surface for cracks and damage.
Oil Sump/Pan
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Oil Pan Installation
Special Tools EN-49980 Guidance Pins For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces from old sealing material, dirt, oil and grease. Note: The seal ...

Other materials:

Crankshaft and Bearing Installation
Special Tools EN-45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools Note: Inspect the installation position. Install the crankshaft bearing clips, oil bearing clips. Install the crankshaft. Note: Inspect the installation position. ...

Evaporative Emission System Hose/Pipe Replacement
Special Tools CH-807 Closure Plugs CH-6015 Closure Plugs For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: Refer to Gasoline/Gasoline Vapors Warning. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnec ...

Transmission Rear Mount Replacement
Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove and DISCARD the rear transmission mount bracket to rear mount through bolt (1). Remove rear transmission mount to frame bolt (3). Push and hold ...

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