Chevrolet Sonic Repair Manual: Oil Pan Cleaning and Inspection
- Clean the oil suction gallery (2) with compressed air. Be sure to remove all dirt and old gasket material from the suction gallery (2).
- Remove all remaining old gasket material from sealing surface (1) and screw bores (3).
- Clean the sealing surfaces from dirt and grease.
- Inspect the sealing surface for cracks and damage.
Warning:
Wear safety glasses when using compressed air in order to prevent eye injury.
Caution:
To ensure proper engine lubrication, clean clogged or contaminated oil galleries in an approved solvent and with compressed air. Failure to clean oil galleries may cause engine damage.
Oil Sump/Pan
...
Oil Pan Installation
Special Tools
EN-49980 Guidance Pins
For equivalent regional tools, refer to Special Tools.
Clean the sealing surfaces from old sealing material, dirt, oil and grease.
Note: The seal ...
Other materials:
Instrument Panel Tie Bar Replacement
Removal Procedure
Remove the Instrument panel assembly. Refer to Instrument Panel Assembly
Replacement.
Remove the steering column and wheel from the vehicle. Refer to Steering
Column Replacement.
Remove the air inlet grill panel. Refer to Air Inlet Grille Panel Replacem ...
Heater Inlet Hose Replacement (LDE, LUW)
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Disengage the heater inlet hose quick connect clip (1) at the heater
...
Cooling System Draining and Filling
Draining Procedure
Warning: To avoid being burned, do not remove the radiator
cap or surge tank cap while the engine is hot. The cooling system will
release scalding fluid and steam under pressure if radiator cap or surge
tank cap is removed while the engine and radi ...
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