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Chevrolet Sonic Repair Manual: Air Conditioning Compressor and Condenser Hose Replacement (LUW)

Chevrolet Sonic Repair Manual / HVAC / Cooling / Air Conditioning Compressor and Condenser Hose Replacement (LUW)

Removal Procedure
  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
  2. Disconnect the A/C refrigerant pressure sensor electrical connector.

  3. Remove air conditioning compressor and condenser hose nut (1).
  4. Remove air conditioning compressor and condenser hose (2) from A/C condenser.

  5. Remove A/C compressor and condenser hose bolt (1).
  6. Remove A/C compressor and condenser hose (2) from A/C compressor.

  7. Remove air conditioning compressor and condenser hose nut (1).
  8. Remove air conditioning compressor and condenser hose (2) from refrigerant hose.
  9. Remove air conditioning compressor and condenser hose from the vehicle.
Installation Procedure

    Note:

    Use NEW system seals. Refer to Air Conditioning System Seal Replacement.

  1. Install air conditioning compressor and condenser hose.

    2. Caution:

    Refer to Fastener Caution.

  2. Install air conditioning compressor and condenser hose (2) to the refrigerant hose.
  3. Install air conditioning compressor and condenser hose nut (1). Tighten nut to  22 Y (16 lb ft)

    .



  4. Install air conditioning compressor and condenser hose (2) to the A/C compressor.
  5. Install air conditioning compressor and condenser hose bolt (1). Tighten bolt to  22 Y (16 lb ft)

    .



  6. Install air conditioning compressor and condenser hose (2) to the A/C condenser.
  7. Install air conditioning compressor and condenser hose nut (1). Tighten nut to  22 Y (16 lb ft)

    .

  8. Connect the A/C refrigerant pressure sensor electrical connector.
  9. Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging.
Air Conditioning Compressor and Condenser Hose Replacement (LUV)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the drivetrain and front suspension frame skid plate if equipped. Refer to Drive ...

Air Conditioning Compressor and Condenser Hose Replacement (LDE/LWE)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Disconnect the A/C refrigerant pressure sensor electrical connector. Remove air ...

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Timing Belt Upper Front Cover Replacement
Timing Belt Upper Front Cover Replacement Callout Component Name 1 Timing Belt Upper Front Cover Fastener (Qty: 2) Caution: Refer to Fastener Caution. Tighten 6 Y (53 lb in) ...

Heated Oxygen and Oxygen Sensor Caution
Caution: Do not remove the pigtail from either the heated oxygen sensor (HO2S) or the oxygen sensor (O2S). Removing the pigtail or the connector will affect sensor operation. Handle the oxygen sensor carefully. Do not drop the HO2S. Keep the in-line electrical connector and the louver ...

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