Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Low and Reverse and 1-2-3-4 Clutch Housing, and 1-2-3-4 Clutch Plate Installation (6T30)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Transmission Oil Cooler / Transmission Unit / Low and Reverse and 1-2-3-4 Clutch Housing, and 1-2-3-4 Clutch Plate Installation (6T30)



Low and Reverse and 1-2-3-4 Clutch Housing, and 1-2-3-4 Clutch Plate Installation

Callout

Component Name

1

Low and Reverse and 1??? Clutch Housing

Note:

The longer legs face the bottom of the case and the oil passages face the valve body end of the case.

2

Output Sun Gear Assembly

3

1??? Clutch Waved Plate

Note:

Align the single pair of tabs with the bottom valve body end of the case.

4

1??? Clutch Plate (Qty: 2)

5

1??? Clutch Plate Assembly (Qty: 2)

6

1??? Clutch Backing Plate

Note:

Align the single tab with the case spline facing the bottom of the case.

7

1??? Clutch Backing Plate Retainer Ring

Warning:

The retainer is under tension. Use care when removing or installing the retainer. Personal injury could result.

Caution:

Use caution during removal or installation of the retainer ring to avoid damage to the case machined surface in the park pawl area. Burrs or raised edges on the case machined surface can cause the park pawl to bind and prohibit it from engaging the park gear.

Note:

  • Install the retainer with the taper facing away from the backing plate.
  • Align the retainer opening with the largest gap in the case splines toward the bottom of the case.
  • Install one end of the retainer into the retainer ring groove. Use DT-28585 snap ring remover and work the retainer into the case groove. Use a screwdriver to hold the retainer away from the case while pushing down on the retainer with DT-28585 snap ring remover.

Special Tool

DT-28585 Snap Ring Remover or equivalent

For equivalent regional tools, refer to Special Tools.

Low and Reverse and 1-2-3-4 Clutch Housing Disassemble
Table 1: Low and Reverse Clutch Piston Removal Table 2: 1??? Clutch Piston Removal Low and Reverse Clutch Piston Removal Low and Reverse Clutch Piston R ...

Low and Reverse and 1-2-3-4 Clutch Housing, and 1-2-3-4 Clutch Plate Installation (6T40/45/50)
Low and Reverse and 1-2-3-4 Clutch Housing, and 1-2-3-4 Clutch Plate Installation Callout Component Name 1 Low and Re ...

Other materials:

Parking Brake Adjustment (Drum Brake)
Note: The park brake cable adjusting nut is a nylon lock type. Use ONLY HAND TOOLS whenever tightening or loosening the adjusting nut. Apply and fully release the park brake several times. Verify that the park brake lever releases completely. Turn ON the ignition. Verify the red B ...

Battery Charging
Special Tools EL 50313 Battery Tester For equivalent regional tools, refer to Special Tools. Diagnostic Aids For best results, use an automatic taper-rate battery charger with a voltage capability of 16 V. The charging area should be well ventilated. Do not charge a bat ...

Evaporative Emission System Hose/Pipe Replacement
Special Tools CH-807 Closure Plugs CH-6015 Closure Plugs For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: Refer to Gasoline/Gasoline Vapors Warning. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnec ...

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