Chevrolet Sonic Repair Manual: Air Conditioning Evaporator Core Replacement

Chevrolet Sonic Repair Manual / HVAC / Cooling / Air Conditioning Evaporator Core Replacement

Air Conditioning Evaporator Core Replacement
Callout	Component Name
Preliminary Procedure Remove the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement. Remove HVAC module. Refer to Heater and Air Conditioning Evaporator and Blower Module Removal and Installation. Remove air inlet assembly Refer to Air Inlet Assembly Replacement
1	Upper Heater and Air Conditioning Evaporator Case Fasteners (Qty: 9) Caution: Refer to Fastener Caution.
2	Upper Heater and Air Conditioning Evaporator Case Assembly
3	Evaporator Core Assembly

Air Conditioning Condenser Replacement (LUV)

Air Conditioning Condenser Replacement Callout Component Name Preliminary Procedure Drain the refrigerant. Refer to Refrigerant Rec ...

Air Conditioning Evaporator Hose Assembly Replacement

Air Conditioning Evaporator Hose Assembly Replacement Callout Component Name 1 Air Conditioning Evaporator Hose Assembly ...

Other materials:

Air Conditioning (AC) Refrigerant Filter Replacement
Special Tools GE 39400-A Halogen Leak Detector For equivalent regional tools, refer to Special Tools. Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the air conditioning condenser. Refer to Air Conditioning Condenser Repl ...

Evaporative Emission Canister Replacement
Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the EVAP canister cover fasteners (1) and cover (2). Warning: Do not breathe the air through the EVAP component tubes or hoses. The fuel vapors inside t ...

Camshaft Cover Installation
Clean the sealing surfaces. Note: The thickness of the sealing bead should be 2 mm (0.0787 in). Apply sealing compound to areas (1) and (2). Refer to Adhesives, Fluids, Lubricants, and Sealers. Note: The installation procedure sho ...

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