Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Brake Caliper Inspection



    Warning:

    Refer to Brake Dust Warning.

  1. Inspect the brake caliper housing (1) for cracks, excess wear, and/or damage. If any of these conditions are present, the brake caliper requires replacement.
  2. Inspect the caliper piston dust boot seal (2) for cracks, tears, cuts, deterioration and/or improper seating in the caliper body. If any of these conditions are present, the brake caliper requires overhaul or replacement.
  3. Inspect for brake fluid leakage around the caliper piston dust boot seal (6) and on the disc brake pads. If there is any evidence of brake fluid leakage, the brake caliper requires overhaul or replacement.

  4. Inspect for smooth and complete travel of the caliper pistons into the caliper bores:
Brake Calipers
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Front Brake Caliper Bracket Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer ...

Other materials:

Instrument Panel Compartment Door Latch Replacement
Instrument Panel Compartment Door Latch Replacement Callout Component Name 1 Instrument Panel Compartment Door Latch Fasteners (Qty:?€‰2) Caution: Refer to Fastener Caution. 2 ...

Transmission Replacement (With 1.6L or 1.8L Engine)
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Without draining the coolant or removing the hoses, remove and position aside the radiator surge tank. Refer to Radiator Surge Tank Replacement. Remove the transmission range selector lever cabl ...

Spark Plug Replacement
Spark Plug Replacement Callout Component Name Preliminary Procedure Open the hood. Remove the engine sight shield. Remove the ignition coil. Refer to Ignition Coil Replacement. 1 Spark P ...

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