Chevrolet Sonic Repair Manual: Disc Brake System Description and Operation

Chevrolet Sonic Repair Manual / Chassis / Brakes / Disc Brakes / Disc Brake System Description and Operation

System Component Description

The disc brake system consists of the following components:

Disc Brake Pads: Applies mechanical output force from the hydraulic brake calipers to friction surfaces of brake rotors.
Disc Brake Rotors: Uses mechanical output force applied to friction surfaces from the disc brake pads to slow speed of tire and wheel assembly rotation.
Disc Brake Pad Hardware: Secures disc brake pads firmly in proper relationship to the hydraulic brake calipers. Enables a sliding motion of brake pads when mechanical output force is applied.
Disc Brake Caliper Hardware: Provides mounting for hydraulic brake caliper and secures the caliper firmly in proper relationship to caliper bracket. Enables a sliding motion of the brake caliper to the brake pads when mechanical output force is applied.

System Operation: Mechanical output force is applied from the hydraulic brake caliper pistons to the inner brake pads. As the pistons press the inner brake pads outward, the caliper housings draw the outer brake pads inward. This allows the output force to be equally distributed. The brake pads apply the output force to the friction surfaces on both sides of the brake rotors, which slows the rotation of the tire and wheel assemblies. The correct function of both the brake pad and brake caliper hardware is essential for even distribution of braking force.

Front Brake Rotor Replacement

Special Tools CH-41013 Rotor Resurfacing Kit CH-42450-A Wheel Hub Resurfacing Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: Refer to Bra ...

Other materials:

When It Is Time for New Tires
Factors such as maintenance, temperatures, driving speeds, vehicle loading, and road conditions affect the wear rate of the tires. Treadwear indicators are one way to tell when it is time for new tires. Treadwear indicators appear when the tires have only 1.6mm (1/16 in) or less of tread rema ...

Electronic Component Description
Control Solenoid Valve Assembly (1) Pressure Control Solenoid 3 (R-1/4-5-6) (2) (GEN 1) Pressure Control Solenoid 2 (3-5-R) (2) (GEN 2) Pressure Control Solenoid 5 (1-2-3-4) ...

Manual Shift Shaft Seal Installation
Manual Shift Shaft Seal Installation Callout Component Name 1 Manual Shift Shaft Seal Special Tool DT-49101 Seal Installer For equivalent regional tools, refer to Special Tools. ...

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