Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Brake Pad Inspection



    Warning:

    Refer to Brake Dust Warning.

  1. Inspect the disc brake pads at regular intervals, or whenever the tire and wheel assemblies are removed from the vehicle.
  2. If replacement is necessary, always replace disc brake pads in axle sets.
  3. Inspect both edges of the disc brake pad friction surfaces (3). The highest rate of wear normally occurs at the trailing edge of the disc brake pads.
  4. Inspect the thickness of the disc brake pads (3) in order to ensure that they have not worn prematurely. The disc brake pad wear should be approximately even per axle set.
  5. Front brake pads have integral, audible wear sensors (1). When the disc brake pad wear reaches the minimum allowable thickness, the wear sensor contacts the disc brake rotor (2). The wear indicator will then produce an audible, high-pitched warning noise during wheel rotation.
  6. Replace the disc brake pads when the friction surface (3) is worn to within 2.00 mm (0.079 in) of the mounting plates.
  7. Verify that any disc brake pad shims that may be required are in place and not damaged or excessively corroded. Replace any missing or damaged shims in order to preserve proper disc brake performance.
  8. Replace the disc brake pads if any have separated from the mounting plates.
  9. Inspect the disc brake pads friction surfaces for cracks, fractures, or damage which may cause noise or otherwise impair disc brake performance.
Brake Pads
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Brake Pad and Rotor Burnishing
Warning: Road test a vehicle under safe conditions and while obeying all traffic laws. Do not attempt any maneuvers that could jeopardize vehicle control. Failure to adhere to these precautio ...

Other materials:

Filling the Tank
Warning Fuel vapors and fuel fires burn violently and can cause injury or death. . To help avoid injuries to you and others, read and follow all the instructions on the fuel pump island. . Turn off the engine when refueling. . Keep sparks, flames, and smoking materials away from fuel. ...

Engine Oil Cooler Housing Replacement
Removal Procedure Drain the engine coolant. Refer to Cooling System Draining and Filling. Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement. Remove the exhaust manifold. Refer to Exhaust Manifold with Catalytic Converter Replacement. ...

Special Tools
Illustration Tool Number/Description 3-9607433 Transmission Support DT-586 J-23129 KM-586 Universal Seal Remover DT-3289-20 J-3289-20 Holding Fixture ...

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