Chevrolet Sonic Repair Manual: Brake Pedal Position Sensor Replacement
- Removal Procedure
-
- Remove the instrument panel lower trim pad cover. Refer to Instrument Panel Lower Trim Pad Cover Replacement.
- Disconnect the brake pedal position sensor electrical connector.
- Remove the brake pedal position sensor bolt (1).
- Remove the brake pedal position sensor.
- Installation Procedure
-
- Install the brake pedal position sensor to the brake pedal bracket.
- Install the brake pedal position sensor bolt (1) and tighten to
3 Y (27 lb in)
.
- Connect the brake pedal position sensor electrical connector.
- Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration.
- Install the instrument panel lower trim pad cover. Refer to Instrument Panel Lower Trim Pad Cover Replacement.
Note:
Ensure the fork of the brake pedal position sensor is positioned over the brake pedal post.
Caution:
Refer to Fastener Caution.
Brake Pedal Position Sensor Calibration
Calibration Criteria
Note: Do not apply the brake pedal during the brake pedal position
sensor calibration procedure. Any movement of the brake pedal during this
procedure will ca ...
Brake Pedal Pushrod Inspection
Disconnect the brake pedal pushrod (2) from the brake pedal.
Reposition the pedal pushrod boot (1) toward the front of the vehicle to
expose as much of the pedal pushrodR ...
Other materials:
Instrument Panel Accessory Bezel Package Installation
Installation Instructions Part Number
95205543
Kit Contents
Qty
Description
1
Molding Assembly - I/P Center Upper
1
Molding Assembly - I/P Center
1
Bezel Assembly - ...
Heater Inlet Hose Replacement (LUV)
Heater Inlet Hose Replacement
Callout
Component Name
Preliminary Procedures
Drain the engine coolant. Refer to Cooling System Draining and Filling.
Remove the charge air cooler outlet hose. Refer to Charge Air Cooler
...
Exhaust Manifold Installation
Clean the exhaust manifold sealing surface.
Install a NEW exhaust manifold gasket (1) to the cylinder head.
Caution: Refer to Fastener Caution.
Caution: Refer to Torque-to-Yield Fastener Caution.
Install the exhaust manifold (3) and tighten the NEW nu ...
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