Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Outlet Air Hose Replacement

Removal Procedure
  1. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.


  2. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throttle body (3).
  3. Disconnect the intake air pressure and temperature sensor harness connector.

  4. Remove the plastic fasteners (1) from the charge air cooler outlet air pipe to frame bracket (2).

  5. Unclip the retainer spring (1).
  6. Remove the charge air cooler outlet air hose (2) from the charge air cooler (3).
  7. Transfer parts as necessary.
Installation Procedure

    Install the charge air cooler outlet air hose (2) to charge air cooler (3).
  1. Install the charge air cooler outlet air hose (2) to charge air cooler (3).
  2. Clip the in retainer spring (1).
  3. Connect the intake air pressure and temperature sensor harness connector.

  4. Install the plastic fasteners (1) to the charge air cooler outlet air pipe to frame bracket (2).

  5. Install the charge air cooler inlet air pipe to the turbocharger.
  6. Caution:

    Refer to Fastener Caution.

  7. Tighten the clamp (1).
  8. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Charge Air Cooler Inlet Air Hose Replacement
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the front bumper fascia. Refer to Front Bumper Fascia ...

Charge Air Cooler Replacement
Charge Air Cooler Replacement Callout Component Name Preliminary Procedures Disconnect the negative battery cable. Refer to Battery ...

Other materials:

Rear Compartment Lid Applique Replacement
Rear Compartment Lid Applique Replacement Callout Component Name Preliminary Procedure Open and support the rear compartment lid. Remove the rear compartment lid inner panel trim. Refer to Rear Compartment Lid Inner Panel ...

Engine Oil Cooler Removal
Remove the oil cooler coolant outlet hose clamp (1). Remove the oil cooler coolant outlet hose (2) from engine coolant thermostat housing. Remove the oil cooler coolant inlet hose clamp (3). Remove the oil cooler coolant inlet hose (4) from water outlet. ...

Fuel Tank Replacement
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Relieve the fuel pressure. Refer to Fuel Pressure Relief. Drain the fuel Tank. Refer to Fuel Tank Draining. Lift and support the vehicle. Refer ...

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