Chevrolet Sonic Repair Manual: Charge Air Cooler Outlet Air Hose Replacement
- Removal Procedure
-
- Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
- Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throttle body (3).
- Disconnect the intake air pressure and temperature sensor harness connector.
- Remove the plastic fasteners (1) from the charge air cooler outlet air pipe to frame bracket (2).
- Unclip the retainer spring (1).
- Remove the charge air cooler outlet air hose (2) from the charge air cooler (3).
- Transfer parts as necessary.
- Installation Procedure
-
- Install the charge air cooler outlet air hose (2) to charge air cooler (3).
- Clip the in retainer spring (1).
- Connect the intake air pressure and temperature sensor harness connector.
- Install the plastic fasteners (1) to the charge air cooler outlet air pipe to frame bracket (2).
- Install the charge air cooler inlet air pipe to the turbocharger.
- Tighten the clamp (1).
- Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Caution:
Refer to Fastener Caution.
Charge Air Cooler Inlet Air Hose Replacement
Removal Procedure
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the front bumper fascia. Refer to Front Bumper Fascia ...
Charge Air Cooler Replacement
Charge Air Cooler Replacement
Callout
Component Name
Preliminary Procedures
Disconnect the negative battery cable. Refer to Battery ...
Other materials:
Floor Mats
Warning
If a floor mat is the wrong size or is not properly installed, it can interfere
with the pedals. Interference with the pedals can cause unintended acceleration
and/or increased stopping distance which can cause a crash and injury. Make sure
the floor mat does not interfere with the pe ...
Camshaft Sprocket Installation
Install the intake camshaft sprocket (3).
Install the intake camshaft position sensor exciter wheel (2) and the intake
camshaft sprocket bolt (1), but do not tighten yet.
Install the exhaust camshaft sprocket.
Note: Tightening of camshaft sprocket bolts will ...
Hydraulic Clutch System Bleeding
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Brake fluid must not come in contact with mineral oils and
greases. The smallest amount of such could lead to malfunction or breakdown
of the clutch.
Caution: Refer to Brake Fluid Effects on Paint
and Electrical Com ...
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