Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Replacement



Charge Air Cooler Replacement

Callout

Component Name

Preliminary Procedures

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Raise and properly support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the front fascia. Refer to Front Bumper Fascia Replacement.
  4. Disconnect the charge air cooler inlet duct from the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement.
  5. Disconnect the charge air cooler outlet front duct from the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement.

1

Charge Air Cooler Fastener (Qty 2)

Caution:

Refer to Fastener Caution.

Tighten


10 Y (89 lb in)

2

Charge Air Cooler

Procedure

Pull the charge air cooler upward to release the cooler from the rubber grommets.

3

Charge Air Cooler Air Deflector Fasteners (Qty 2)

Procedure

Remove the charge air cooler air deflector fasteners.

4

Charge Air Cooler Air Deflector

Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Crankshaft Position System Variation Learn
Note: The crankshaft position sensor system variation learn procedure is required when the following service procedures have been performed, regardless of whether DTC P0315 is set: ...

Other materials:

Overview (AM-FM Radio)
45tune<=backtoneseekl>klseekpushmenu101112131415 FAV 1-2-3 (Favorites) Radio: Opens the favorites list. O /VOL (Power/Volume) Turns the system on or off and adjusts the volume. Buttons 1−6 Radio: Saves and selects favorite stations. SEEK ¨ Radio ...

Radio and Telephone Control Switch Replacement
Radio and Telephone Control Switch Replacement Callout Component Name Preliminary Procedure Remove the sterring wheel inflatable restraint module. Refer to Airbag Steering Wheel Module Replacement. 1 ...

Engine Front Cover with Oil Pump Replacement
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Set the engine to TDC. Refer to Camshaft Timing Chain Inspection. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove ...

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