Chevrolet Sonic Repair Manual: Charge Air Cooler Replacement

Chevrolet Sonic Repair Manual / Powertrain / Internal Combustion Powertrain Control / Engine Control / General / Charge Air Cooler Replacement

Charge Air Cooler Replacement
Callout	Component Name
Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and properly support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front fascia. Refer to Front Bumper Fascia Replacement. Disconnect the charge air cooler inlet duct from the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement. Disconnect the charge air cooler outlet front duct from the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement.
1	Charge Air Cooler Fastener (Qty 2) Caution: Refer to Fastener Caution. Tighten 10 Y (89 lb in)
2	Charge Air Cooler Procedure Pull the charge air cooler upward to release the cooler from the rubber grommets.
3	Charge Air Cooler Air Deflector Fasteners (Qty 2) Procedure Remove the charge air cooler air deflector fasteners.
4	Charge Air Cooler Air Deflector

Charge Air Cooler Outlet Air Hose Replacement

Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Crankshaft Position System Variation Learn

Note: The crankshaft position sensor system variation learn procedure is required when the following service procedures have been performed, regardless of whether DTC P0315 is set: ...

Other materials:

Rear Seat Center Shoulder Belt Replacement (Hatchback)
Rear Seat Center Shoulder Belt Replacement Callout Component Name Preliminary Procedures Remove the rear seat cushion. Refer to Rear Seat Cushion Removal and Installation. Remove the rear seat back cushion. Refer to Rear ...

Fuel Pressure Relief
Special Tools EN-34730-91 Pressure Tester For equivalent regional tools, refer to Special Tools. Warning: Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open container, due ...

Input Speed Sensor Replacement
Removal Procedure Remove the control solenoid valve and transmission control module assembly. Refer to Control Solenoid Valve and Transmission Control Module Assembly Replacement. Remove the input speed sensor bolt (2) M6 x 23. Unlock t ...

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