Chevrolet Sonic Repair Manual: Charge Air Cooler Replacement

Chevrolet Sonic Repair Manual / Powertrain / Internal Combustion Powertrain Control / Engine Control / General / Charge Air Cooler Replacement

Charge Air Cooler Replacement
Callout	Component Name
Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and properly support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front fascia. Refer to Front Bumper Fascia Replacement. Disconnect the charge air cooler inlet duct from the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement. Disconnect the charge air cooler outlet front duct from the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement.
1	Charge Air Cooler Fastener (Qty 2) Caution: Refer to Fastener Caution. Tighten 10 Y (89 lb in)
2	Charge Air Cooler Procedure Pull the charge air cooler upward to release the cooler from the rubber grommets.
3	Charge Air Cooler Air Deflector Fasteners (Qty 2) Procedure Remove the charge air cooler air deflector fasteners.
4	Charge Air Cooler Air Deflector

Charge Air Cooler Outlet Air Hose Replacement

Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

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Note: The crankshaft position sensor system variation learn procedure is required when the following service procedures have been performed, regardless of whether DTC P0315 is set: ...

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Front Floor Console Replacement Callout Component Name Preliminary Procedures Remove the right and left front floor console extensions. Refer to Front Floor Console Extension Replacement - Right Side and Front Floor Conso ...

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Disc Brake With the tire and wheel assemblies removed and the brake rotors retained by wheel lug nuts, visually inspect the brake caliper piston dust boot (2) sealing area to ensure that there are no brake fluid leaks. If any evidence of a brake fluid leak is p ...

3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement (Gen 1)
3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement Callout Component Name Special Tools DT-46620 Seal Installer For equivalent regional tools, refer to Special Tools. 1 3? Reverse and ...

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