Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Replacement



Charge Air Cooler Replacement

Callout

Component Name

Preliminary Procedures

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Raise and properly support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the front fascia. Refer to Front Bumper Fascia Replacement.
  4. Disconnect the charge air cooler inlet duct from the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement.
  5. Disconnect the charge air cooler outlet front duct from the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement.

1

Charge Air Cooler Fastener (Qty 2)

Caution:

Refer to Fastener Caution.

Tighten


10 Y (89 lb in)

2

Charge Air Cooler

Procedure

Pull the charge air cooler upward to release the cooler from the rubber grommets.

3

Charge Air Cooler Air Deflector Fasteners (Qty 2)

Procedure

Remove the charge air cooler air deflector fasteners.

4

Charge Air Cooler Air Deflector

Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Crankshaft Position System Variation Learn
Note: The crankshaft position sensor system variation learn procedure is required when the following service procedures have been performed, regardless of whether DTC P0315 is set: ...

Other materials:

Rear Side Door Window Outer Sealing Strip Replacement (Hatchback)
Rear Side Door Window Outer Sealing Strip Replacement Callout Component Name 1 Rear Side Door Window Outer Sealing Strip Screw Caution: Refer to Fastener Caution. Tighten 2?€‰Y (18?€‰lb?€‰i ...

Battery Positive and Negative Cable Replacement
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the fuse block and battery positive cable cover. Remove the battery tray. Refer to Battery Tray Replacement. Remove the battery posit ...

Radiator Replacement (LDE LUW)
Radiator Replacement Callout Component Name Preliminary Procedures Drain the coolant. Refer to Cooling System Draining and Filling. Remove the engine coolant temperature sensor. Remove the air conditioning condenser. R ...

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