Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Replacement



Charge Air Cooler Replacement

Callout

Component Name

Preliminary Procedures

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Raise and properly support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the front fascia. Refer to Front Bumper Fascia Replacement.
  4. Disconnect the charge air cooler inlet duct from the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement.
  5. Disconnect the charge air cooler outlet front duct from the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement.

1

Charge Air Cooler Fastener (Qty 2)

Caution:

Refer to Fastener Caution.

Tighten


10 Y (89 lb in)

2

Charge Air Cooler

Procedure

Pull the charge air cooler upward to release the cooler from the rubber grommets.

3

Charge Air Cooler Air Deflector Fasteners (Qty 2)

Procedure

Remove the charge air cooler air deflector fasteners.

4

Charge Air Cooler Air Deflector

Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Crankshaft Position System Variation Learn
Note: The crankshaft position sensor system variation learn procedure is required when the following service procedures have been performed, regardless of whether DTC P0315 is set: ...

Other materials:

Tire Pressure Monitor Operation
This vehicle may have a Tire Pressure Monitor System (TPMS). The TPMS is designed to warn the driver when a low tire pressure condition exists. TPMS sensors are mounted onto each tire and wheel assembly, excluding the spare tire and wheel assembly. The TPMS sensors monitor the air pressure in ...

Engine Cover Replacement
Engine Cover Replacement Callout Component Name 1 Engine Cover Procedure Use a suitable tool to first unclip the front of the cover, then rotate the cover backward and pull upward to remove. ...

Camshaft Sprocket Replacement
Special Tools EN-6340 Camshaft Adjuster Locking Tool EN-6628–A Camshaft Locking Tool EN-45059 Angle Meter For equivalent regional tools, refer to Special Tools. Removal Procedure Open the hood. Remove the air cleaner housing. Refer to Air Cleaner Assembly Replacement. ...

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