Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Clearcoat Repair without Repainting

Chevrolet Sonic Repair Manual / Body / Body Exterior / Emblems/Decals/Paint / Clearcoat Repair without Repainting

Repair Procedure
  1. Thoroughly wash the repair area with Liquid Wash and Wax GM?€‰P/N?€‰1052870 or the equivalent.
  2. Environmental damage may be corrected. Refer to Environmental Fallout (Acid Rain) or Rail Dust Damage Repair.
  3. Important:

    Follow all of the instructions from the manufacturer of the polishing material.

  4. Use a paint gauge before, during, and after sanding and/or polishing, to avoid removing too much clearcoat. Refer to Paint Gauges.
Brake Fluid Effects on Paint and Electrical Components Caution
Caution: Avoid spilling brake fluid onto painted surfaces, electrical connections, wiring, or cables. Brake fluid will damage painted surfaces and cause corrosion to electrical components. If ...

Clearcoat Thickness
The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils [0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing more than ...

Other materials:

Master Cylinder Bench Bleeding
Warning: Refer to Brake Fluid Irritant Warning. Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution. Secure the mounting flange of the brake master cylinder in a bench vice so that the rear of the primary piston is accessible. Remov ...

Parking Brake Adjustment (Drum Brake)
Note: The park brake cable adjusting nut is a nylon lock type. Use ONLY HAND TOOLS whenever tightening or loosening the adjusting nut. Apply and fully release the park brake several times. Verify that the park brake lever releases completely. Turn ON the ignition. Verify the red B ...

Camshaft Timing Chain Inspection
Special Tools EN-952 Fixing Pin EN-953-A Fixing Tool EN-49977-100 Transmitter Disc Fixation For equivalent regional tools, refer to Special Tools. Remove the ignition coil. Refer to Ignition Coil Replacement. Remove the camshaft cover. Refer to Camshaft Cover Replacement. ...

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