Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Clearcoat Thickness

The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils [0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing more than 0.5?€‰mils (0.019?€‰in) of the clearcoat may result in early paint failure.

Clearcoat Repair without Repainting
Repair Procedure Thoroughly wash the repair area with Liquid Wash and Wax GM?€‰P/N?€‰1052870 or the equivalent. Environmental damage may be corrected. Refer to Environment ...

Emblem/Nameplate Replacement
Caution: Refer to Exterior Trim Emblem Removal Caution. The part and vehicle surface should be 21?°C (70?°F) prior to installation. The vehicle should remain inside in a temperature ...

Other materials:

Special Tools
Illustration Tool Number/Description 207649 Rod Hairpins 547324 Flange Screws EN-232 KM-232 J-21867-L40 Oil Pressure Check Adapter ...

Radiator Mounting Stud Repair
Repair Procedure Note: If the radiator is leaky, replace it. Refer to Radiator Replacement. Pressure test the cooling system. Refer to Cooling System Leak Testing. Grind the fracture surface (1) with a proper tool. Drill a hole in the cente ...

Output Speed Sensor Replacement
Output Speed Sensor Replacement Callout Component Name Preliminary Procedure Remove the control valve body. Refer to Control Valve Body Replacement. 1 Output Speed Sensor Bolt M6 x 1 ...

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