Chevrolet Sonic Repair Manual: Exhaust Manifold Cleaning and Inspection
- Clean the exhaust manifold (1) in solvent.
- Dry the exhaust manifold (1) with compressed air.
- An exhaust manifold leak or damage may cause an exhaust leak and may effect OBD II system performance. A damaged exhaust must be replaced.
Warning:
Wear safety glasses in order to avoid eye damage.
Fuel Tank Heat Shield Replacement
Removal Procedure
Support the fuel tank with a suitable jack.
Remove the fuel tank strap fasteners (1) and lower the fuel tank straps (2).
Remove the ...
Exhaust Manifold Heat Shield Installation
Install the exhaust manifold heat shield (2).
Caution: Refer to Fastener Caution.
Install the 3 exhaust manifold heat shield bolts (1) and the washers and
...
Other materials:
Door Lock and Ignition Lock Folding Key Blade Removal and Installation
Special Tools
BO-51098 Flip Key Blade Fixture
For equivalent region tools, refer to Special Tools.
Caution: Failure to properly support the Remote Keyless Entry
(RKE) transmitter assembly while replacing the key blade may cause internal
damage to the transmitter assembly. ...
Catalytic Converter Replacement (LUV)
Removal Procedure
Warning: Refer to Exhaust Service Warning.
Warning: Refer to Protective Goggles and Glove Warning.
Remove the exhaust manifold heat shield. Refer to Exhaust Manifold Heat
Shield Replacement.
Remove the catalytic converter heated oxygen senso ...
Engine Flywheel Removal
Special Tools
EN-652 Flywheel Holder
For equivalent regional tools, refer to Special Tools.
Install EN-652 holder (1) to hold the engine flywheel (2).
Remove and DISCARD the 6 engine flywheel bolts (2).
Remove the engine flywheel (1). ...
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