Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Clutch and Differential Housing Assemble

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / General / Clutch and Differential Housing Assemble

Special Tools

For equivalent regional tools, refer to Special Tools.


    Install the shift shaft bushings (3) using the R-0407014
  1. Install the shift shaft bushings (3) using the R-0407014 bushing driver  (2) and R-0007761 handle  (1).


  2. Install the main shaft front bearing assembly (3) using the R-0407009 driver  (2) and the R-0007761 handle  (1).


  3. Install the input shaft front bearing assembly (3) using the R-0407010 driver  (2) and the R-0007761 handle  (1).


  4. Note:

    Align the tabs on the clutch yoke shaft bushings to the slots in the clutch and differential housing.

  5. Install the clutch yoke shaft bushings (1).

  6. Install the clutch release bearing collar seal (3).
  7. Install the clutch release bearing collar (2).
  8. Caution:

    Refer to Fastener Caution.

  9. Install the clutch release bearing collar bolt (1) and tighten to 5 Y (44.3 lb in)

    .



  10. Install the front wheel drive shaft oil seal assembly (3) using the S-9707500 seal installer  (2) and the R-0007761 handle  (1).


  11. Install the transmission magnet (1). Tighten to 4 Y (35.4 lb in) plus 45? plus an additional 90?

    .



  12. Install the NEW vehicle speed sensor O-ring seal (3).
  13. Install the vehicle speed sensor assembly (2).
  14. Install the vehicle speed sensor bolt (1). Tighten to 5 Y (44 lb in)

    .

Backup Lamp Switch Replacement
Backup Lamp Switch Replacement Callout Component Name Preliminary Procedure Disconnect the negative battery cable. Refer to Bat ...

Clutch and Differential Housing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

Other materials:

Mirror Adjustment
Exterior Mirrors Manual Outside Mirrors Move the control up, down, or side to side to adjust the mirror. See Manual Mirrors. Power Outside Mirrors For vehicles with power outside mirrors: Select the mirror by moving the selector switch to L for the driver s ...

SIR Seatbelt Pretensioner Handling Warning
Warning: When carrying an undeployed inflatable restraint seat belt retractor pretensioner: Do not carry the seat belt pretensioner by the seat belt webbing or pigtail connector, if equipped. Carry the seat belt pretensioner by the housing, keeping hands and fingers away fro ...

Transmission General Description
The Hydra-matic 6T30/40/45/50 is a fully automatic, 6-speed, front-wheel drive, electronic-controlled transmission. It consists primarily of a 4-element torque converter, a compound planetary gear set, friction and mechanical clutch assemblies, and a hydraulic pressurization and control system ...

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