Chevrolet Sonic Repair Manual: Clutch and Differential Housing Assemble
Special Tools
- R-0007761 Universal Handle for Pullers and Installers
- R-0407009 Countershaft Front Bearing Driver
- R-0407010 Input Shaft Needle Bearing Puller and Driver
- R-0407014 Gearshift Device Bushing Driver ?#8201;Use with R-0007761
- S-9707500 Axle Shaft Seal Installer
For equivalent regional tools, refer to Special Tools.
- Install the shift shaft bushings (3) using the R-0407014
bushing driver (2) and R-0007761 handle (1).
- Install the main shaft front bearing assembly (3) using
the R-0407009 driver (2) and the R-0007761 handle (1).
- Install the input shaft front bearing assembly (3) using
the R-0407010 driver (2) and the R-0007761 handle (1).
Note:
Align the tabs on the clutch yoke shaft bushings to the
slots in the clutch and differential housing.
- Install the clutch yoke shaft bushings (1).
- Install the clutch release bearing collar seal (3).
- Install the clutch release bearing collar (2).
Caution:
Refer to Fastener Caution.
- Install the clutch release bearing collar bolt (1) and
tighten to 5 Y (44.3 lb in)
.
- Install the front wheel drive shaft oil seal assembly (3)
using the S-9707500 seal installer (2) and the R-0007761 handle
(1).
- Install the transmission magnet (1). Tighten to 4 Y
(35.4 lb in) plus 45? plus an additional 90?
.
- Install the NEW vehicle speed sensor O-ring seal (3).
- Install the vehicle speed sensor assembly (2).
- Install the vehicle speed sensor bolt (1). Tighten to 5 Y
(44 lb in)
.
Backup Lamp Switch Replacement
Callout
Component Name
Preliminary Procedure
Disconnect the negative battery cable. Refer to
Bat ...
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Other materials:
Instrument Panel Lower Airbag Replacement - Driver Side
Instrument Panel Lower Airbag Replacement - Driver Side
Callout
Component Name
Warning: Refer to SIR Inflator Module Handling and Storage
Warning.
Warning: Refer to SIR Warning.
Preliminary Procedure
...
Tire and Wheel Assembly Balancing - On-Vehicle
Special Tools
EL-38792-A Electronic Vibration Analyzer (EVA) 2
If after following the tire and wheel vibration diagnostic process, some amount
of tire and wheel vibration is still evident, an on-vehicle high-speed spin balancer
may be used to perform an on-vehicle balance in an attempt ...
Automatic Transmission Flex Plate Replacement
Automatic Transmission Flex Plate Replacement
Callout
Component Name
Preliminary Procedure
Remove the transmission. Refer to Transmission Replacement.
Special Tools
EN-470-B Angular Torque Wrench
EN-49979 Crankshaf ...
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