Chevrolet Sonic Repair Manual: Clutch and Differential Housing Assemble
Special Tools
- R-0007761 Universal Handle for Pullers and Installers
- R-0407009 Countershaft Front Bearing Driver
- R-0407010 Input Shaft Needle Bearing Puller and Driver
- R-0407014 Gearshift Device Bushing Driver ?#8201;Use with R-0007761
- S-9707500 Axle Shaft Seal Installer
For equivalent regional tools, refer to Special Tools.
- Install the shift shaft bushings (3) using the R-0407014
bushing driver (2) and R-0007761 handle (1).
- Install the main shaft front bearing assembly (3) using
the R-0407009 driver (2) and the R-0007761 handle (1).
- Install the input shaft front bearing assembly (3) using
the R-0407010 driver (2) and the R-0007761 handle (1).
Note:
Align the tabs on the clutch yoke shaft bushings to the
slots in the clutch and differential housing.
- Install the clutch yoke shaft bushings (1).
- Install the clutch release bearing collar seal (3).
- Install the clutch release bearing collar (2).
Caution:
Refer to Fastener Caution.
- Install the clutch release bearing collar bolt (1) and
tighten to 5 Y (44.3 lb in)
.
- Install the front wheel drive shaft oil seal assembly (3)
using the S-9707500 seal installer (2) and the R-0007761 handle
(1).
- Install the transmission magnet (1). Tighten to 4 Y
(35.4 lb in) plus 45? plus an additional 90?
.
- Install the NEW vehicle speed sensor O-ring seal (3).
- Install the vehicle speed sensor assembly (2).
- Install the vehicle speed sensor bolt (1). Tighten to 5 Y
(44 lb in)
.
Backup Lamp Switch Replacement
Callout
Component Name
Preliminary Procedure
Disconnect the negative battery cable. Refer to
Bat ...
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Other materials:
Driver or Passenger Seat Removal and Installation
Driver or Passenger Seat Removal and Installation
Callout
Component Name
Warning: Refer to SIR Warning.
Preliminary Procedures
Disable the SIR system. Refer to SIR Disabling and Enabling.
Disconnect the fr ...
Drive Range, First Gear Engine Braking (Gen 2)
Note: Some models of the 6T30/40/45/50 automatic transmission are equipped with
an electric auxiliary fluid pump for use in hybrid vehicles (BAS+). Hybrid vehicles
do not require internal combustion engine (ICE) operation at all times. After a
successful engine start, the hybrid powertrain con ...
Transmission Identification Information
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The code for the M32-6 transmission will be found on the back of the transmission
housing, above the axle shaft. In addition, an Alphacode sticker will be placed
on the cover of the differential.
Transmission type (M32) (1)
Design (2)
Engine family (3) ...
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