Chevrolet Sonic Repair Manual: Aluminum Wheel Porosity Repair
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation.
- Inflate the tire to the manufacturer specified pressure as stated on the tire.
- Submerge the tire/wheel into a water bath in order to locate the leak.
- Inscribe a mark on the wheel in order to indicate the leak areas.
- Inscribe a mark on the tire at the valve stem in order to indicate the orientation of the tire to the wheel.
- Remove the tire from the wheel. Refer to Tire Dismounting and Mounting.
- Use number 80 grit sandpaper to scuff the inside of the rim surface at the leak area.
- Use general purpose cleaner such as 3M®, P/N 08984 or equivalent, to clean the leak area.
- Apply 3 mm (0.12 in) thick layer of adhesive/sealant, GM P/N 1052366 or equivalent, to the leak area.
- Allow for the adhesive/sealant to dry.
- Align the inscribed mark on the tire with the valve stem on the wheel.
- Install the tire to the wheel. Refer to Tire Dismounting and Mounting.
- Inflate the tire to the manufacturer specified pressure as stated on the tire.
- Submerge the tire/wheel into a water bath in order ensure the leak is sealed.
- Balance the tire and wheel. Refer to Tire and Wheel Assembly Balancing - Off Vehicle.
- Install the tire and wheel. Refer to Tire and Wheel Removal and Installation.
- Lower the vehicle.
Important:
Do not damage the exterior surface of the wheel.
All Seasons Tires Description
Most GM vehicles are equipped with steel belted all-season radial tires as standard
equipment. These tires qualify as snow tires, with a higher than average rating
for snow traction than the n ...
Aluminum Wheel Refinishing
Finish Damage Evaluation Procedure
Note:
If the wheels are chrome-plated, do not re-plate or refinish
the wheels.
If the wheels are polished aluminum, do not r ...
Other materials:
How to Identify Plastic Parts
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Plastic parts can be identified by the SAE code, which is usually found on the
rear of the part, and/or by the characteristics of the plastic. Knowing the type
of plastic aids in selecting the proper repair materials and in selecting the proper
repair procedure.
Look for the SAE ...
Hood Adjustment
Hood Adjustment
Callout
Component Name
1
Hood
Caution: Refer to Fastener Caution.
Procedure
Loosen the 4 hood hinge nuts.
Adjust the hood in order to obtain an even gap on both sides between
...
Engine Coolant Fan Replacement (LUV)
Engine Coolant Fan Replacement
Callout
Component Name
Preliminary Procedure
Remove the engine coolant fan shroud. Refer to Engine Coolant Fan Shroud
Replacement.
1
Engine Coolant Fan Motor Elect ...
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