Chevrolet Sonic Repair Manual: Aluminum Wheel Porosity Repair
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation.
- Inflate the tire to the manufacturer specified pressure as stated on the tire.
- Submerge the tire/wheel into a water bath in order to locate the leak.
- Inscribe a mark on the wheel in order to indicate the leak areas.
- Inscribe a mark on the tire at the valve stem in order to indicate the orientation of the tire to the wheel.
- Remove the tire from the wheel. Refer to Tire Dismounting and Mounting.
- Use number 80 grit sandpaper to scuff the inside of the rim surface at the leak area.
- Use general purpose cleaner such as 3M®, P/N 08984 or equivalent, to clean the leak area.
- Apply 3 mm (0.12 in) thick layer of adhesive/sealant, GM P/N 1052366 or equivalent, to the leak area.
- Allow for the adhesive/sealant to dry.
- Align the inscribed mark on the tire with the valve stem on the wheel.
- Install the tire to the wheel. Refer to Tire Dismounting and Mounting.
- Inflate the tire to the manufacturer specified pressure as stated on the tire.
- Submerge the tire/wheel into a water bath in order ensure the leak is sealed.
- Balance the tire and wheel. Refer to Tire and Wheel Assembly Balancing - Off Vehicle.
- Install the tire and wheel. Refer to Tire and Wheel Removal and Installation.
- Lower the vehicle.
Important:
Do not damage the exterior surface of the wheel.
All Seasons Tires Description
Most GM vehicles are equipped with steel belted all-season radial tires as standard
equipment. These tires qualify as snow tires, with a higher than average rating
for snow traction than the n ...
Aluminum Wheel Refinishing
Finish Damage Evaluation Procedure
Note:
If the wheels are chrome-plated, do not re-plate or refinish
the wheels.
If the wheels are polished aluminum, do not r ...
Other materials:
Engine Oil Life System
The engine oil life system calculates engine oil life based on vehicle use and
displays the %CHANGE message on the
DIC when it is necessary to change the engine oil and filter.
Remember, the oil life display must be reset after each oil change. It will not
reset itself.
Resetting the Oil Li ...
Replacement Wheels Description
Replace the wheel if any of the following conditions exist:
The wheel exhibits excessive runout.
The wheel is bent.
The wheel is cracked.
The wheel is severely rusted.
The wheel is severely corroded.
Note: Air leaks caused by porosity on aluminum wheels are repairable.
...
Front Wheel Drive Shaft Replacement
Special Tools
J-45859 Axle Remover
For regional equivalent tools, refer to Special Tools.
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the front suspension skid plate bolts (1) and the front suspen ...
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