Chevrolet Sonic Repair Manual: Control Valve Body Cleaning and Inspection (Gen 2)
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Callout |
Component Name |
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Warning: Valve springs can be tightly compressed. Use care when removing retainers and plugs. Personal injury could result. Caution: After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure. Caution: Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component. Preliminary Procedure
Clean and inspect all valve components and the valve body. The control valve body assembly is only replaceable as an assembly. |
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1 |
Low-Reverse and 4?? Clutch Boost Valve Train |
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2 |
Low-Reverse and 4?? Clutch Regulator Valve Train |
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3 |
1??? Clutch Boost Valve Train |
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4 |
1??? Clutch Regulator Valve Train |
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5 |
2? Clutch Regulator ValveTrain |
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6 |
3? Reverse Clutch Regulator Valve Train |
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7 |
Defualt Override Valve Train |
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8 |
TCC Regulator Apply Valve Train |
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9 |
Clutch Select Valve Train |
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10 |
Actuator Feed Limit Valve Train |
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11 |
Manual Valve |
Control Valve Body Assembly Removal
Table 1:
Control Valve Body Cover Removal
Table 2:
Control Solenoid (With Body and TCM) Valve Assembly
Removal
Table 3:
Control Valve Body Assembly Removal
...
Control Valve Body Cover Installation
Control Valve Body Cover Installation
Callout
Component Name
1
Input Speed Sensor Connector
2
...
Other materials:
Headlining Trim Panel Replacement (Hatchback with Sunroof)
Headlining Trim Panel Replacement
Callout
Component Name
Warning: Do not attempt to repair or alter the head impact
energy-absorbing material glued to the headliner or to the garnish trims.
If the material is damaged ...
Piston, Connecting Rod, and Bearing Removal
Install the crankshaft balancer bolt.
Set the pistons 1 and 4 to TDC in direction of engine rotation.
Note: Note cylinder sequence.
Mark the connecting rod with the connecting rod bearing cover (1).
Remove the 4 connecting rod bearing caps bol ...
Intake Manifold Assemble (1.6L LDE)
Install the 4 multiport fuel injector seals (6).
Install the multiport fuel injection fuel rail (4) and the fuel injectors (5)
to the intake manifold (7).
Caution: Refer to Fastener Caution.
Install the 2 multiport fuel injection fue ...
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