Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Drive Belt Replacement

Special Tools

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement.
  2. Install the engine support fixture. Refer to Engine Support Fixture.
  3. Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.


  4. Install EN-48488 holding wrench (2) to the drive belt tensioner (1).


  5. Move the drive belt tensioner clockwise until the drive belt tensioner can be fixed with EN-955 locking pin (1).
  6. Remove the EN-48488 holding wrench .


  7. Remove the drive belt (1).
Installation Procedure

    Install the drive belt (1).
  1. Install the drive belt (1).

  2. Install the EN-48488 holding wrench (2) to the drive belt tensioner (1).


  3. Move the drive belt tensioner clockwise until EN-955 locking pin  (1) can be removed.
  4. Allow the tensioner to slide back slowly.
  5. Remove the EN-48488 holding wrench .
  6. Install the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.
  7. Install the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement.
  8. Remove the engine support fixture. Refer to Engine Support Fixture.
Drive Belt Removal
Special Tools EN-955 Locking Pins EN-48488 Holding Wrench For equivalent regional tools, refer to Special Tools. Install EN-48488 wrench (1) to the drive belt tensioner. ...

Power Steering Pump Belt Installation
Special Tools EN-50098 Belt Installer For equivalent regional tools, refer to Special Tools. Install EN-50098 installer  (2) and a NEW power steering pump belt (1) to wat ...

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Throttle Body Installation
Install the throttle body (2) and a NEW throttle body seal ring (1). Caution: Refer to Fastener Caution. Install the 4 throttle body bolts (3) and tighten to  8 Y (71 lb in). ...

Timing Chain Tensioner Replacement
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