Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Drive Belt Replacement

Special Tools

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement.
  2. Install the engine support fixture. Refer to Engine Support Fixture.
  3. Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.


  4. Install EN-48488 holding wrench (2) to the drive belt tensioner (1).


  5. Move the drive belt tensioner clockwise until the drive belt tensioner can be fixed with EN-955 locking pin (1).
  6. Remove the EN-48488 holding wrench .


  7. Remove the drive belt (1).
Installation Procedure

    Install the drive belt (1).
  1. Install the drive belt (1).

  2. Install the EN-48488 holding wrench (2) to the drive belt tensioner (1).


  3. Move the drive belt tensioner clockwise until EN-955 locking pin  (1) can be removed.
  4. Allow the tensioner to slide back slowly.
  5. Remove the EN-48488 holding wrench .
  6. Install the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.
  7. Install the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement.
  8. Remove the engine support fixture. Refer to Engine Support Fixture.
Drive Belt Removal
Special Tools EN-955 Locking Pins EN-48488 Holding Wrench For equivalent regional tools, refer to Special Tools. Install EN-48488 wrench (1) to the drive belt tensioner. ...

Power Steering Pump Belt Installation
Special Tools EN-50098 Belt Installer For equivalent regional tools, refer to Special Tools. Install EN-50098 installer  (2) and a NEW power steering pump belt (1) to wat ...

Other materials:

Water Outlet Installation
Clean the sealing surfaces. Install the water outlet (2) and a NEW water outlet seal ring (1). Caution: Refer to Fastener Caution. Install the 3 water outlet bolts (3) and tighten to  8 Y (71 lb in). ...

Water Pump Replacement (LUV)
Water Pump Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the water inlet. Refer to Water Inlet Replacement. Remove the water pu ...

Transmission Component and System Description
The mechanical components of the 6T30/40/45/50 are as follows: A torque converter with an electronically controlled capacity clutch (ECCC) Gear-type fluid pump assembly 1??? and low and reverse clutch housing assembly 4?? and 3? reverse clutch housing assembly 2? clutch assem ...

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