Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Flywheel Replacement



Engine Flywheel Replacement

Callout

Component Name

Preliminary Procedure

Remove the clutch pressure and driven Plate . Refer to Clutch Pressure and Driven Plate Replacement.

Special Tools

  • EN-652 Flywheel Holder
  • EN-45059 Torque Angle Sensor Kit

For equivalent regional tools. Refer to Special Tools.

1

Flywheel Fastener (Qty: 6)

Caution:

Refer to Fastener Caution.

Procedure

Discard the flywheel fastener and use a NEW fastener for installation.

Tighten

  • First pass to 35 Y (26 lb ft)
  • Second pass to additional 30?.
  • Final pass to an additional 15?.

2

Flywheel

Procedure

Inspect the engine flywheel for the following:

  1. Stress cracks around the engine flywheel.
  2. Cracks at welded areas that retain the ring gear onto the engine flywheel.
  3. Damaged or missing ring gear teeth.
  4. Do not attempt to repair the welded areas that retain the ring gear to the engine flywheel plate. Install a new engine flywheel.
Engine Flywheel Removal
Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder  (1) to hold the engine flywheel (2). Remove ...

Manual
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Other materials:

When the System Does Not Seem to Work Properly
The RVC system may not work properly or display a clear image if: The RVC is turned off. See “Turning the Rear Camera System On or Off” earlier in this section. It is dark. The sun or the beam of headlamps are shining directly into the camera lens. Ice, snow, mud, or anything else b ...

Outside Rearview Mirror Remote Control Switch Replacement
Outside Rearview Mirror Remote Control Switch Replacement Callout Component Name Preliminary Procedure Remove the front side door widow switch bezel. Refer to Front Side Door Window Switch Bezel Replacement. ...

Rear Seat Head Restraint Replacement
Rear Seat Head Restraint Replacement Callout Component Name 1 Rear Seat Head Restraint Preliminary Procedures Depress the large button on the head restraint guide and raise the head restraint to the full up p ...

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