Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Front Cover Gasket Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / Engine Front Cover Gasket Installation

  1. Clean the sealing surfaces and remove all remains of old sealing compound material.

  2. Note:

    The thickness of the sealing bead should be 2 mm (0.0787 in).

  3. Apply sealing compound to the shown areas (1) and (2). Refer to  Adhesives, Fluids, Lubricants, and Sealers.


  4. Note:

    Mind the guide sleeves.

  5. Install the NEW engine front cover gasket (1).
  6. Install the timing chain. Refer to Camshaft Timing Chain Installation.
  7. Note:

    The complete installation procedure should not take longer than 10 minutes.

  8. Install the engine front cover. Refer to Engine Front Cover and Oil Pump Installation.
Front Wheel Drive Intermediate Shaft Replacement
Front Wheel Drive Intermediate Shaft Replacement Callout Component Name Preliminary Procedure Raise and support the vehicle. Refer ...

Engine Front Cover Gasket Removal
Remove and DISCARD the engine front cover gasket (1). ...

Other materials:

Front Wheelhouse Liner Replacement (Front)
Front Wheelhouse Liner Replacement Callout Component Name Preliminary Procedure Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. 1 Front Wheelhouse Liner Scr ...

Seat Belt System Description and Operation
Restraint System Note: If the vehicle has been in a collision, refer to Repairs and Inspections Required After a Collision. The vehicle has front and rear seat belts that are the primary means of occupant restraint. Seat belts help to keep the occupants inside the passenger ...

Manual Transmission Shift Lever and Selector Lever Cable Adjustment
Remove the floor console. Refer to Front Floor Console Replacement. Lift upward and disengage (do not remove) both cable lock adjusters (1) to release the internal cable assembly, one for each side. Block the shift control housing, push the selector lever ( ...

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