Chevrolet Sonic Repair Manual: Front Wheel Drive Intermediate Shaft Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / Front Wheel Drive Intermediate Shaft Replacement

Front Wheel Drive Intermediate Shaft Replacement
Callout	Component Name
Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the wheel drive shaft assembly from the vehicle. Refer to Front Wheel Drive Shaft Replacement.
1	Front Wheel Drive Intermediate Shaft Bracket Bolt (Qty: 3) Caution: Refer to Fastener Caution. Tighten 22 Y (16 lb ft)
2	Front Wheel Drive Intermediate Shaft Procedure Check the transmission fluid level and fill to the proper level, if needed. Refer to Transmission Fluid Level and Condition Check.

Crankshaft and Bearing Removal

Identify all the connecting rod bearing caps (1). Remove the 4 bolts. Remove the connecting rod bearing caps 1 and 4 (1). Turn the crankshaft through 180 ...

Engine Front Cover Gasket Installation

Clean the sealing surfaces and remove all remains of old sealing compound material. Note: The thickness of the sealing bead should be 2 mm (0.0787 in). App ...

Other materials:

Engine Coolant Temperature Sensor Replacement (Water Outlet)
Engine Coolant Temperature Sensor Replacement Callout Component Name Preliminary Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Drain the cooling system. Ref ...

Fuel Tank Fuel Pump Module Replacement
Special Tools EN-48279 Fuel Sender Lock Ring Tool For equivalent regional tools, refer Special Tools. Removal Procedure Relieve the fuel system pressure. Refer to Fuel Pressure Relief Remove the fuel tank. Refer to Fuel Tank Replacement. Disconnect the electrical c ...

Manual Transmission Shift Lever and Selector Lever Cable Adjustment
Remove the floor console. Refer to Front Floor Console Replacement. Lift upward and disengage (do not remove) both cable lock adjusters (1) to release the internal cable assembly, one for each side. Block the shift control housing, push the selector lever ( ...

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