Chevrolet Sonic Repair Manual: Front Wheel Drive Intermediate Shaft Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / Front Wheel Drive Intermediate Shaft Replacement

Front Wheel Drive Intermediate Shaft Replacement
Callout	Component Name
Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the wheel drive shaft assembly from the vehicle. Refer to Front Wheel Drive Shaft Replacement.
1	Front Wheel Drive Intermediate Shaft Bracket Bolt (Qty: 3) Caution: Refer to Fastener Caution. Tighten 22 Y (16 lb ft)
2	Front Wheel Drive Intermediate Shaft Procedure Check the transmission fluid level and fill to the proper level, if needed. Refer to Transmission Fluid Level and Condition Check.

Crankshaft and Bearing Removal

Identify all the connecting rod bearing caps (1). Remove the 4 bolts. Remove the connecting rod bearing caps 1 and 4 (1). Turn the crankshaft through 180 ...

Engine Front Cover Gasket Installation

Clean the sealing surfaces and remove all remains of old sealing compound material. Note: The thickness of the sealing bead should be 2 mm (0.0787 in). App ...

Other materials:

SIR Inflator Module Handling and Storage Warning
Warning: When carrying an undeployed inflator module: Do not carry the inflator module by the wires or connector. Make sure the air bag opening points away from you. When storing an undeployed inflator module: Make sure the air bag opening points away from the surface o ...

Sunroof Motor/Actuator Initialization/Teach Process
Note: If the sunroof motor is new, cycle the sunroof seven?€‰(7) times to teach the motor/actuator initialization process. Perform the initialization/teach procedure on a reinstall motor or a new motor. Ensure the electrical harness on the headliner is connected to the sunroof mot ...

Engine Coolant Air Bleed Hose Replacement (LUV)
Engine Coolant Air Bleed Hose Replacement Callout Component Name 1 Engine Coolant Air Bleed Hose Clamp (Qty: 2) Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special T ...

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