Chevrolet Sonic Repair Manual: Front Wheel Drive Intermediate Shaft Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / Front Wheel Drive Intermediate Shaft Replacement

Front Wheel Drive Intermediate Shaft Replacement
Callout	Component Name
Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the wheel drive shaft assembly from the vehicle. Refer to Front Wheel Drive Shaft Replacement.
1	Front Wheel Drive Intermediate Shaft Bracket Bolt (Qty: 3) Caution: Refer to Fastener Caution. Tighten 22 Y (16 lb ft)
2	Front Wheel Drive Intermediate Shaft Procedure Check the transmission fluid level and fill to the proper level, if needed. Refer to Transmission Fluid Level and Condition Check.

Crankshaft and Bearing Removal

Identify all the connecting rod bearing caps (1). Remove the 4 bolts. Remove the connecting rod bearing caps 1 and 4 (1). Turn the crankshaft through 180 ...

Engine Front Cover Gasket Installation

Clean the sealing surfaces and remove all remains of old sealing compound material. Note: The thickness of the sealing bead should be 2 mm (0.0787 in). App ...

Other materials:

Hood Primary and Secondary Latch Replacement
Hood Primary and Secondary Latch Replacement Callout Component Name 1 Hood Primary and Secondary Latch Bolt (Qty:?€‰2) Caution: Refer to Fastener Caution. Tighten 22?€‰Y (16?€‰lb?€‰ft) ...

Brake Rotor Assembled Lateral Runout Correction
Note: Brake rotor thickness variation MUST be checked BEFORE checking for assembled lateral runout (LRO). Thickness variation exceeding the maximum acceptable level can cause brake pulsation. Refer to Brake Rotor Thickness Variation Measurement. Brake rotor assembled latera ...

Camshaft Intake and Exhaust Sprocket Replacement
Special Tools EN-955-A Locking Pin For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement. Remove the camshaft cover. Refer to Camshaft Cover Replacement. Remove both camshaft p ...

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