Chevrolet Sonic Repair Manual: Front Wheel Drive Intermediate Shaft Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / Front Wheel Drive Intermediate Shaft Replacement

Front Wheel Drive Intermediate Shaft Replacement
Callout	Component Name
Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the wheel drive shaft assembly from the vehicle. Refer to Front Wheel Drive Shaft Replacement.
1	Front Wheel Drive Intermediate Shaft Bracket Bolt (Qty: 3) Caution: Refer to Fastener Caution. Tighten 22 Y (16 lb ft)
2	Front Wheel Drive Intermediate Shaft Procedure Check the transmission fluid level and fill to the proper level, if needed. Refer to Transmission Fluid Level and Condition Check.

Crankshaft and Bearing Removal

Identify all the connecting rod bearing caps (1). Remove the 4 bolts. Remove the connecting rod bearing caps 1 and 4 (1). Turn the crankshaft through 180 ...

Engine Front Cover Gasket Installation

Clean the sealing surfaces and remove all remains of old sealing compound material. Note: The thickness of the sealing bead should be 2 mm (0.0787 in). App ...

Other materials:

Basecoat/Clearcoat Paint Systems
Warning: Exposure to isocyanates during paint preparation and application processes can cause severe breathing problems. Read and follow all of the instructions from the manufacturers of painting materials, equipment, and protective gear. All paint finish repairs of rigid exterior sur ...

Cargo Cover (Hatchback)
Warning: An unsecured cargo cover could strike people in a sudden stop or turn, or in a crash. Store the cargo cover securely or remove it from the vehicle. The cargo cover can be used to cover items in the rear of the vehicle. To remove the cargo cover: Remove both of the cords fr ...

Special Tools
Illustration Tool Number/Description 3-0207944 Main Shaft Tapered Bearing Insert Tool 39506289 Universal Adapter, 2.5L HST Engine 69604356 Gear Pullers ...

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