Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fluid Cooler Inlet Hose Replacement

Removal Procedure
  1. Remove the battery tray. Refer to Battery Tray Replacement
  2. Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  3. Remove the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement


  4. Remove the trans fluid cooler nut.
  5. Remove and unclip the trans fluid cooler hose from the transmission.

  6. Remove the transmission fluid cooler hose from the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  7. Unclip the transmission fluid cooler hose from fan shroud and remove from vehicle.
Installation Procedure
  1. Inspect the seals for cracks, cuts or damage. Replace if necessary.

  2. Install the transmission fluid cooler hose to the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  3. Clip the transmission fluid cooler hose to the fan shroud.

  4. Caution:

    Refer to Fastener Caution

  5. Install and clip the trans fluid cooler hose to the transmission.
  6. Install the trans fluid cooler nut and tighten to 22 Y (17 lb ft)

    .

  7. Install the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement
  8. Install the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  9. Install the battery tray. Refer to Battery Tray Replacement
  10. Adjust the transmission fluid level.
  11. Inspect for fluid leaks.
Transmission Oil Cooler
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Fluid Cooler Outlet Hose Replacement
Removal Procedure Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement Remove the front wheelhouse liner inner fron ...

Other materials:

Rear Window Defogger Description and Operation
Rear Window Defogger System Components The rear window defogger system consist of the following components: The HVAC control module The body control module (BCM) The rear defogger relay The rear window grid Driver outside rearview mirror Passenger outside rearview mirro ...

Special Tools
Illustration Tool Number / Description CH?E9376 Holding Wrench CH?E9400 J-45859 Hub Spindle Remover DT-6332 Seal Protector DT- ...

Secondary Air Injection System Description
The Secondary Air Injection System aids in the reduction of hydrocarbon exhaust emissions during a cold start. This occurs when the start-up engine coolant temperature (ECT) is between −10 to +56?C (14?33?F), the intake air temperature (IAT) is greater than −10?C (14?F) and it has ...

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