Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fluid Cooler Inlet Hose Replacement

Removal Procedure
  1. Remove the battery tray. Refer to Battery Tray Replacement
  2. Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  3. Remove the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement


  4. Remove the trans fluid cooler nut.
  5. Remove and unclip the trans fluid cooler hose from the transmission.

  6. Remove the transmission fluid cooler hose from the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  7. Unclip the transmission fluid cooler hose from fan shroud and remove from vehicle.
Installation Procedure
  1. Inspect the seals for cracks, cuts or damage. Replace if necessary.

  2. Install the transmission fluid cooler hose to the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  3. Clip the transmission fluid cooler hose to the fan shroud.

  4. Caution:

    Refer to Fastener Caution

  5. Install and clip the trans fluid cooler hose to the transmission.
  6. Install the trans fluid cooler nut and tighten to 22 Y (17 lb ft)

    .

  7. Install the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement
  8. Install the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  9. Install the battery tray. Refer to Battery Tray Replacement
  10. Adjust the transmission fluid level.
  11. Inspect for fluid leaks.
Transmission Oil Cooler
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Fluid Cooler Outlet Hose Replacement
Removal Procedure Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement Remove the front wheelhouse liner inner fron ...

Other materials:

Rear Brake Hose Replacement (Axle to Caliper)
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Install ...

Engine Front Cover and Oil Pump Cleaning and Inspection
Engine Front Cover Cleaning Procedure Clean the engine front cover sealing surface. Warning: Wear safety glasses when using compressed air in order to prevent eye injury. Caution: To ensure proper engine lubrication, clean clogged or contaminated oil g ...

Cylinder Head Installation
Special Tools EN-45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces. Inspect for plane surface. Cylinder block, cylinder head Straight-edge, feeler gauge Install the cylinder head gasket. Install the cylinder head. ...

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