Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fluid Cooler Outlet Hose Replacement

Removal Procedure
  1. Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  2. Remove the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement


  3. Remove the trans fluid cooler nut.
  4. Remove and unclip the trans fluid cooler hose from the transmission.

  5. Remove the transmission fluid cooler hose from the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  6. Unclip the transmission fluid cooler hose from fan shroud and remove from vehicle.
Installation Procedure
  1. Inspect the seals for cracks, cuts or damage. Replace if necessary.

  2. Install the transmission fluid cooler hose to the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  3. Clip the transmission fluid cooler hose to the fan shroud.

  4. Caution:

    Refer to Fastener Caution

  5. Install and clip the trans fluid cooler hose to the transmission.
  6. Install the trans fluid cooler nut and tighten to 22 Y (17 lb ft)

    .

  7. Install the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement
  8. Install the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  9. Adjust the transmission fluid level.
  10. Inspect for fluid leaks.
Fluid Cooler Inlet Hose Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cove ...

Transmission Fluid Cooler Flushing and Flow Test
GM studies indicate that plugged or restricted transmission oil coolers and pipes cause insufficient transmission lubrication and elevated operating temperatures which can lead to premature transm ...

Other materials:

Replacing LATCH System Parts After a Crash
Warning A crash can damage the LATCH system in the vehicle. A damaged LATCH system may not properly secure the child restraint, resulting in serious injury or even death in a crash. To help make sure the LATCH system is working properly after a crash, see your dealer to have the system inspec ...

Front Wheel Drive Shaft Outer Joint and Boot Replacement
Special Tools DT-35910 Drive Axle Boot Clamp Pliers For equivalent regional tools, refer to Special Tools Disassemble Procedure Remove the wheel drive shaft from the vehicle. Refer to Front Wheel Drive Shaft Replacement. Install the drive axle shaft (1) i ...

Fuel Tank Fuel Pump Module Replacement
Special Tools EN-48279 Fuel Sender Lock Ring Tool For equivalent regional tools, refer Special Tools. Removal Procedure Relieve the fuel system pressure. Refer to Fuel Pressure Relief Remove the fuel tank. Refer to Fuel Tank Replacement. Disconnect the electrical c ...

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