Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front End Upper Tie Bar Replacement

Chevrolet Sonic Repair Manual / Chassis / Steering / Tie Rods and Linkage / Front End Upper Tie Bar Replacement



Front End Upper Tie Bar Replacement

Callout

Component Name

Preliminary Procedures

  1. Disable the SIR system. Refer to SIR Disabling and Enabling.
  2. Remove the front fascia. Refer to Front Bumper Fascia Replacement.
  3. Remove the headlamps. Refer to Headlamp Replacement.
  4. Remove the front fenders. Refer to Front Fender Replacement.
  5. Reposition the radiator with the A/C condenser from the upper tie bar. Refer to Radiator Replacement.
  6. Remove the hood primary and secondary latch. Refer to Hood Primary and Secondary Latch Replacement.
  7. Remove the front end inflatable restraint discriminating sensor. Refer to Front End Inflatable Restraint Discriminating Sensor Replacement.

1

Front End Upper Tie Bar Bolt (Qty: 2)

Caution:

Refer to Fastener Caution.

Tighten


9 Y (80 lb in)

2

Front End Upper Tie Bar Lower Bolt (Qty: 4)

Tighten


22 Y (16 lb ft)

3

Front Bumper Impact Bar Bolt (Qty: 2)

Tighten


100 Y (74 lb ft)

4

Front End Upper Tie Bar

Procedure

  1. Disconnect the electrical connectors/harnesses as needed.
  2. Disconnect the hood latch cable from the tie bar.
  3. Transfer any parts as needed.
Front End Upper Tie Bar Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Glass and Sheet Metal Handling Warning. Disable t ...

Instrument Panel Tie Bar Replacement
Removal Procedure Remove the Instrument panel assembly. Refer to Instrument Panel Assembly Replacement. Remove the steering column and wheel from the vehicle. Refer to Steering ...

Other materials:

Front Wheel Drive Shaft Inner Joint and Boot Replacement
Special Tools DT-35910 Drive Axle Boot Clamp Pliers For equivalent regional tools, refer to Special Tools. Disassemble Procedure Note: There are types of inner joints available. If the inner joint is connected with the CV style joint, the inner joint is not serviced separa ...

Fuel Pressure Measurement
Special Tools EN 34730?E1 Pressure Tester For equivalent regional tools, refer to Special Tools Warning: Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open con ...

Motor compartment
General information Special care is required if you are working in the motor compartment For work in the motor compartment, such as checking and filling fluids, there is a risk of injury, scalding, accidents, and burns. For this reason, follow all the warnings and general safety precautions provided ...

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