Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front End Upper Tie Bar Replacement

Chevrolet Sonic Repair Manual / Chassis / Steering / Tie Rods and Linkage / Front End Upper Tie Bar Replacement



Front End Upper Tie Bar Replacement

Callout

Component Name

Preliminary Procedures

  1. Disable the SIR system. Refer to SIR Disabling and Enabling.
  2. Remove the front fascia. Refer to Front Bumper Fascia Replacement.
  3. Remove the headlamps. Refer to Headlamp Replacement.
  4. Remove the front fenders. Refer to Front Fender Replacement.
  5. Reposition the radiator with the A/C condenser from the upper tie bar. Refer to Radiator Replacement.
  6. Remove the hood primary and secondary latch. Refer to Hood Primary and Secondary Latch Replacement.
  7. Remove the front end inflatable restraint discriminating sensor. Refer to Front End Inflatable Restraint Discriminating Sensor Replacement.

1

Front End Upper Tie Bar Bolt (Qty: 2)

Caution:

Refer to Fastener Caution.

Tighten


9 Y (80 lb in)

2

Front End Upper Tie Bar Lower Bolt (Qty: 4)

Tighten


22 Y (16 lb ft)

3

Front Bumper Impact Bar Bolt (Qty: 2)

Tighten


100 Y (74 lb ft)

4

Front End Upper Tie Bar

Procedure

  1. Disconnect the electrical connectors/harnesses as needed.
  2. Disconnect the hood latch cable from the tie bar.
  3. Transfer any parts as needed.
Front End Upper Tie Bar Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Glass and Sheet Metal Handling Warning. Disable t ...

Instrument Panel Tie Bar Replacement
Removal Procedure Remove the Instrument panel assembly. Refer to Instrument Panel Assembly Replacement. Remove the steering column and wheel from the vehicle. Refer to Steering ...

Other materials:

Online Owner Center
Online Owner Experience (U.S.) my.chevrolet.com The Chevrolet online owner experience is a one-stop resource that allows interaction with Chevrolet and keeps important vehicle-specific information in one place. Membership Benefits (Vehicle Information): Download owner manuals and view vehicl ...

Special Tools
Illustration Tool Number/Description 207649 Rod Hairpins 547324 Flange Screws EN-232 KM-232 J-21867-L40 Oil Pressure Check Adapter ...

Radiator Mounting Stud Repair
Repair Procedure Note: If the radiator is leaky, replace it. Refer to Radiator Replacement. Pressure test the cooling system. Refer to Cooling System Leak Testing. Grind the fracture surface (1) with a proper tool. Drill a hole in the cente ...

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