Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front End Upper Tie Bar Replacement

Chevrolet Sonic Repair Manual / Chassis / Steering / Tie Rods and Linkage / Front End Upper Tie Bar Replacement



Front End Upper Tie Bar Replacement

Callout

Component Name

Preliminary Procedures

  1. Disable the SIR system. Refer to SIR Disabling and Enabling.
  2. Remove the front fascia. Refer to Front Bumper Fascia Replacement.
  3. Remove the headlamps. Refer to Headlamp Replacement.
  4. Remove the front fenders. Refer to Front Fender Replacement.
  5. Reposition the radiator with the A/C condenser from the upper tie bar. Refer to Radiator Replacement.
  6. Remove the hood primary and secondary latch. Refer to Hood Primary and Secondary Latch Replacement.
  7. Remove the front end inflatable restraint discriminating sensor. Refer to Front End Inflatable Restraint Discriminating Sensor Replacement.

1

Front End Upper Tie Bar Bolt (Qty: 2)

Caution:

Refer to Fastener Caution.

Tighten


9 Y (80 lb in)

2

Front End Upper Tie Bar Lower Bolt (Qty: 4)

Tighten


22 Y (16 lb ft)

3

Front Bumper Impact Bar Bolt (Qty: 2)

Tighten


100 Y (74 lb ft)

4

Front End Upper Tie Bar

Procedure

  1. Disconnect the electrical connectors/harnesses as needed.
  2. Disconnect the hood latch cable from the tie bar.
  3. Transfer any parts as needed.
Front End Upper Tie Bar Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Glass and Sheet Metal Handling Warning. Disable t ...

Instrument Panel Tie Bar Replacement
Removal Procedure Remove the Instrument panel assembly. Refer to Instrument Panel Assembly Replacement. Remove the steering column and wheel from the vehicle. Refer to Steering ...

Other materials:

Tire Rotation and Required Services Every 12 000 km/ 7,500 mi
Rotate the tires, if recommended for the vehicle, and perform the following services. See Tire Rotation. Check engine oil level and oil life percentage. If needed, change engine oil and filter, and reset oil life system. See Engine Oil  and Engine Oil Life System. Check engine coo ...

Water Pump Replacement (LUV)
Water Pump Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the water inlet. Refer to Water Inlet Replacement. Remove the water pu ...

Manual Transmission Shift Lever and Selector Lever Cable Adjustment
Remove the floor console. Refer to Front Floor Console Replacement. Lift upward and disengage (do not remove) both cable lock adjusters (1) to release the internal cable assembly, one for each side. Block the shift control housing, push the selector lever ( ...

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