Chevrolet Sonic Repair Manual: Front Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Body Exterior / Panels / Front Side Door Replacement

Front Side Door Replacement
Callout	Component Name
Warning: Refer to SIR Warning. Preliminary Procedures Mark the location of the hinge before removing the bolts with a grease pencil. Remove the front door trim panel. Refer to Front Side Door Trim Replacement.
1	Front Side Door Check Link Bolt to Body Caution: Refer to Fastener Caution. Procedure Remove the water deflector. Disconnect the door electrical connector. Support the door before removing the hinge bolts. With an assistant, remove the door. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse. Tighten 22?€‰Y (16?€‰lb?€‰ft)
2	Front Side Door Lower Hinge Bolt to Door (Qty:?€‰2) Tighten 25?€‰Y (18?€‰lb?€‰ft)
3	Front Side Door Upper Hinge Bolt to Door (Qty:?€‰2) Tighten 25?€‰Y (18?€‰lb?€‰ft)
4	Front Side Door Assembly Procedure When replacing the door it is necessary to transfer all of the internal components. If the door striker needs adjust. Refer to Front Side Door Lock Striker Adjustment. Front door adjustment. Refer to Front Side Door Adjustment.

Front Side Door Check Link Replacement

iii! Front Side Door Check Link Replacement Callout Component Name Preliminary Procedure Remove the front side door trim panel. ...

Front Side Door Upper Hinge and Lower Hinge Replacement

Front Side Door Upper Hinge and Lower Hinge Replacement Callout Component Name 1 Front Side Door Upper Hinge to Body Bol ...

Other materials:

Instrument Panel Compartment Replacement
Instrument Panel Compartment Replacement Callout Component Name Preliminary Procedure Remove the right instrument panel upper trim panel. Refer to Instrument Panel Upper Trim Panel Replacement - Right Side. ...

Steel Wheel Repair Description
Caution: Do not heat wheels in an attempt to soften them for straightening or repair damage from striking curbs, etc. Do not weld wheels. The alloy used in these wheels is heat-treated and uncontrolled heating from welding affects the properties of the material. Caution: The use o ...

Ignition and Start Switch Housing Replacement
Ignition and Start Switch Housing Replacement Callout Component Name Preliminary Procedures Remove the theft deterrent module. Refer to Theft Deterrent Module Replacement. Remove the turn signal switch bracket. Refer to T ...

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