Chevrolet Sonic Repair Manual: Front Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Body Exterior / Panels / Front Side Door Replacement

Front Side Door Replacement
Callout	Component Name
Warning: Refer to SIR Warning. Preliminary Procedures Mark the location of the hinge before removing the bolts with a grease pencil. Remove the front door trim panel. Refer to Front Side Door Trim Replacement.
1	Front Side Door Check Link Bolt to Body Caution: Refer to Fastener Caution. Procedure Remove the water deflector. Disconnect the door electrical connector. Support the door before removing the hinge bolts. With an assistant, remove the door. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse. Tighten 22?€‰Y (16?€‰lb?€‰ft)
2	Front Side Door Lower Hinge Bolt to Door (Qty:?€‰2) Tighten 25?€‰Y (18?€‰lb?€‰ft)
3	Front Side Door Upper Hinge Bolt to Door (Qty:?€‰2) Tighten 25?€‰Y (18?€‰lb?€‰ft)
4	Front Side Door Assembly Procedure When replacing the door it is necessary to transfer all of the internal components. If the door striker needs adjust. Refer to Front Side Door Lock Striker Adjustment. Front door adjustment. Refer to Front Side Door Adjustment.

Front Side Door Check Link Replacement

iii! Front Side Door Check Link Replacement Callout Component Name Preliminary Procedure Remove the front side door trim panel. ...

Front Side Door Upper Hinge and Lower Hinge Replacement

Front Side Door Upper Hinge and Lower Hinge Replacement Callout Component Name 1 Front Side Door Upper Hinge to Body Bol ...

Other materials:

Where Are the Airbags?
The driver frontal airbag is in the center of the steering wheel. The front outboard passenger frontal airbag is in the passenger side instrument panel. The driver knee airbag, if equipped, is below the steering column. The front outboard passenger knee airbag, if equipped, is below the gl ...

Intermediate Steering Shaft Replacement
Intermediate Steering Shaft Replacement Callout Component Name Preliminary Procedure Remove the steering column and the intermediate steering shaft as an assembly. Refer to Steering Column Replacement. 1 ...

Engine Oil Cooler Assemble
Caution: Refer to Fastener Caution. Install the engine oil filter cap (1) along with a NEW seal ring (2) and a NEW oil filter element (3) and tighten to 25 Y (18 lb ft). Install the engine oil pressure indicator switch (5) and ...

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