Chevrolet Sonic Repair Manual: Fuel Pump Flow Control Module Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Pump Flow Control Module Replacement

Fuel Pump Flow Control Module Replacement
Callout	Component Name
Preliminary Procedures Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the right rear compartment side trim panel. Refer to Rear Compartment Side Trim Replacement - Right Side. Disconnect the electrical wiring harness connector from the fuel pump control module.
1	Fuel Pump Control Module Fastener Caution: Refer to Fastener Caution. Tighten 10 Y (89 lb in)
2	Fuel Pump Control Module Caution: Turn the ignition OFF when installing or removing the control module connectors and disconnecting or reconnecting the power to the control module (battery cable, powertrain control module (PCM)/engine control module (ECM)/transaxle control module (TCM) pigtail, control module fuse, jumper cables, etc.) in order to prevent internal control module damage. Control module damage may result when the metal case contacts battery voltage. DO NOT contact the control module metal case with battery voltage when servicing a control module, using battery booster cables, or when charging the vehicle battery. In order to prevent any possible electrostatic discharge damage to the control module, do no touch the connector pins or the soldered components on the circuit board. Remove any debris from around the control module connector surfaces before servicing the control module. Inspect the control module connector gaskets when diagnosing or replacing the control module. Ensure that the gaskets are installed correctly. The gaskets prevent contaminant intrusion into the control module. The replacement control module must be programmed. Procedure Remove the fuel pump control module from the module bracket. If replacing the fuel pump control module, refer to Control Module References for programming and setup.

Fuel Injector Replacement

Fuel Injector Replacement Callout Component Name Preliminary Procedure Disconnect battery negative cable. Refer to Battery Negative ...

Fuel Tank Fuel Pump Module Replacement

Special Tools EN-48279 Fuel Sender Lock Ring Tool For equivalent regional tools, refer Special Tools. Removal Procedure Relieve the fuel system pressure. Refer to Fuel Press ...

Other materials:

Instrument Panel Compartment Replacement
Instrument Panel Compartment Replacement Callout Component Name Preliminary Procedure Remove the right instrument panel upper trim panel. Refer to Instrument Panel Upper Trim Panel Replacement - Right Side. ...

Seat Belt Service Precautions
Note: If the vehicle has been in a collision, refer to Repairs and Inspections Required After a Collision for additional information. Do not bleach or dye the seat belt webbing. Use only the following items in order to clean the seat belt webbing: A mild soap and water ...

Electronic Ignition System Description
Electronic Ignition System Operation The electronic ignition system produces and controls the high energy secondary spark. This spark ignites the compressed air/fuel mixture at precisely the correct time, providing optimal performance, fuel economy, and control of exhaust emissions. ...

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