Chevrolet Sonic Repair Manual: Transmission Disassemble (Gen 1)
Special Tools
- 3-9506289 Universal Adapter
- R-0007758 Holding Fixture
- S-9407198 Differential Bearing Race Wrench
For equivalent regional tools, refer to Special Tools.
- Attach R-0007758 holding fixture (2) to the transmission.
- Attach R-0007758 holding fixture (2) with transmission to the 3-9506289 Universal Adapter (1).
- Remove the clutch release bearing (1).
- Remove the clutch fork shaft retaining bolt (2).
- Remove the clutch fork shaft (1).
- Remove the transmission control lever housing bolts (1).
- Remove the control lever housing (2) and gasket (3).
- Remove the transmission cover bolts (3).
- Remove the transmission cover (2) and gasket (1).
- Remove the back up lamp switch (1).
- Remove the transmission case bolts (3).
- Remove the transmission case (2) and gasket (1).
- Remove the case magnet (4), may stay with case.
- Remove the reverse idler gear washer (5), may stay on the reverse idler gear shaft.
- Mark the differential bearing adjuster and case (1) before removal.
- Remove the differential bearing adjuster lock bolt (1).
- Remove the differential bearing adjuster lock (2).
- Using S-9407198 differential bearing race wrench remove the front differential bearing adjuster (1).
- Remove the front differential bearing retainer O-ring seal (2).
- Remove the front differential carrier cover bolts (1).
- Remove the differential carrier cover (2) and gasket (3).
- Remove the front differential carrier (1).
Transmission Control Replacement
Removal Procedure
Remove the floor console. Refer to
Front Floor Console Replacement.
Lift both cable adjustment retainers (1), one for
each cable, to release the s ...
Transmission Disassemble (Gen 2)
Special Tools
3-9506289 Universal Adapter
R-0007758 Holding Fixture
S-9407198 Differential Bearing Race Wrench
For equivalent regional tools, refer to Special Tools.
Attach R-0 ...
Other materials:
Rear Wheelhouse Panel Liner Extension Replacement
Rear Wheelhouse Panel Liner Extension Replacement
Callout
Component Name
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and
Installation.
1
Rear Wheelh ...
Adhesive Installation of Rear Windows
Warning: Refer to Glass and Sheet Metal Handling Warning.
Use a urethane adhesive systems which meet GM Specification GM?€‰3651G.
Remove all mounds or loose pieces of urethane adhesive from the pinchweld
area.
If the original window is being reused, remove all but approxi ...
Wheel Drive Shafts Description and Operation
Front wheel drive axles are flexible assemblies.
Front wheel drive axles consist of the following components:
A front wheel drive shaft tripot joint (inner joint)
A front wheel drive shaft constant velocity joint (outer joint)
A front wheel drive shaft
The front wheel drive shaft connec ...
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