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Chevrolet Sonic Repair Manual: Transmission Disassemble (Gen 2)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / General / Transmission Disassemble (Gen 2)

Special Tools

For equivalent regional tools, refer to Special Tools.


    Attach R-0007758 holding fixture (2) to the transmission.
  1. Attach R-0007758 holding fixture (2) to the transmission.
  2. Attach R-0007758 holding fixture (2) with transmission to the 3-9506289 Universal Adapter (1).


  3. Remove the clutch release bearing (1).

  4. Remove the clutch fork shaft retaining bolt (2).
  5. Remove the clutch fork shaft (1).

  6. Remove the transmission control lever housing bolts (1).
  7. Remove the control lever housing (2) and gasket (3).

  8. Remove the transmission cover bolts (3).
  9. Remove the transmission cover (2) and gasket (1).

  10. Remove the back up lamp switch (1).

  11. Remove the transmission case bolts (3).
  12. Remove the transmission case (2) and gasket (1).
  13. Remove the case magnet (4), may stay with case.

    14. Note:

    The reverse gear shaft snap ring (6) MUST be installed even if not originally equipped to prevent shifting issues caused by incorrect assembly or parts not in position.

  14. Remove the reverse gear shaft snap ring (6) if equipped.
  15. Remove the reverse idler gear washer (5), may stay on the reverse idler gear shaft.

  16. Mark the differential bearing adjuster and case (1) before removal.

  17. Remove the differential bearing adjuster lock bolt (1).
  18. Remove the differential bearing adjuster lock (2).

  19. Using S-9407198 differential bearing race wrench remove the front differential bearing adjuster (1).
  20. Remove the front differential bearing retainer O-ring seal (2).

  21. Remove the front differential carrier cover bolts (1).
  22. Remove the differential carrier cover (2) and gasket (3).

  23. Remove the front differential carrier (1).
Transmission Disassemble (Gen 1)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Attach R-0 ...

Transmission Fluid Drain and Fill
Draining Procedure Note: The fluid check bolt at the front of the transmission may not be opened. The transmission fluid drained out during the pre-delivery inspection ...

Other materials:

Charging System Light
This light will come on briefly when the ignition is turned on, and the engine is not running, as a check to show it is working. It should go out when the engine is started. If it stays on, or comes on while driving, there may be a problem with the electrical charging system. Have it checked ...

Replacing Safety Belt System Parts after a Crash
Warning: A crash can damage the safety belt system in the vehicle. A damaged safety belt system may not properly protect the person using it, resulting in serious injury or even death in a crash. To help make sure the safety belt systems are working properly after a crash, have them insp ...

Air Conditioning Compressor Oil Balancing
Draining Procedure Note: Drain and measure as much of the refrigerant oil as possible from the removed compressor. Drain the oil from both the suction and discharge ports of the removed compressor into a clean, graduated container. Rotate the compressor sha ...

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