Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fuel System Cleaning

    Note:

    If the fuel filter is plugged, the fuel tank should be inspected internally and cleaned if necessary.

  1. Drain the fuel tank. Refer to  Fuel Tank Draining.
  2. Remove the fuel pump module assembly. Refer to  Fuel Tank Fuel Pump Module Replacement.
  3. Inspect the fuel pump module strainer. Replace the pump module assembly if the fuel strainer is contaminated.
  4. Note:

    When flushing the fuel tank, handle the fuel and water mixture as a hazardous material. Handle the fuel and water in accordance with all applicable local, state, and federal laws and regulations.

  5. Flush the fuel tank with hot water.
  6. Pour the water out of the fuel sender assembly opening in the fuel tank. Rock the fuel tank in order to be sure that the removal of the water from the fuel tank is complete.
  7. Allow the tank to dry completely before reassembly.
  8. Disconnect the fuel feed pipe at the engine fuel rail. Refer to  Plastic Collar Quick Connect Fitting Service.
  9. Note:

    Only use oil-free compressed air to blow out the fuel pipes.

  10. Clean the fuel pipes by applying air pressure in the opposite direction of the fuel flow.
  11. Connect the fuel feed pipe to the engine fuel rail. Refer to  Plastic Collar Quick Connect Fitting Service.
  12. Install the fuel pump module assembly. Refer to  Fuel Tank Fuel Pump Module Replacement.
Fuel Pump Flow Control Module Replacement
Fuel Pump Flow Control Module Replacement Callout Component Name Preliminary Procedures Disconnect the battery negative cable. Refe ...

Fuel System Description
Fuel System Overview The fuel system is an electronic returnless on-demand design. A returnless fuel system reduces the internal temperature of the fuel tank by not returning hot fuel f ...

Other materials:

Body Panel Paint Protector Replacement (VGC)
The paint protective film and vehicle surface temperature should be 13?€“32?°C (55?€“90?°F) for best results. Automatic car washes should be avoided for at least 24?€‰hours after the paint protective film application. Wipe the vehicle surface with isopropyl alcohol or fl ...

Rear Window Wiper Arm Replacement
Rear Window Wiper Arm Replacement Callout Component Name Preliminary Procedure Using a small flat-bladed tool, release the locking tabs and lift the end of the wiper arm nut cover in order to access and remove the rear wipe ...

Steering Linkage Inner Tie Rod Inspection
Special Tools GE-8001 Dial Indicator Set For equivalent regional tools, refer to Special Tools. Note: This inspection procedure does not supersede local government required inspections that have more stringent requirements. Turn the ignition key to the ON position with the eng ...

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