Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Tank Filler Pipe Replacement

Removal Procedure

Remove the bracket fastener (1).

Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the fuel tank filler pipe bracket fastener (1).
Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
Loosen the filler pipe hose clamp (3).

Remove the fuel tank filler pipe (1).

Installation Procedure

Install the fuel tank filler pipe (1).

Caution:

Refer to Fastener Caution.

Tighten hose clamp (3) to 4 Y(35 lb in)
.
Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.

Install the bracket fastener (1) and tighten to 9 Y(89 lb in).

Fuel System Description

Fuel System Overview The fuel system is an electronic returnless on-demand design. A returnless fuel system reduces the internal temperature of the fuel tank by not returning hot fuel f ...

Fuel Tank Filler Pipe Replacement (Steel Tank)

Removal Procedure Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement. Remove the bracket fastener (1). Lift and ...

Other materials:

Starting Procedure
1. With your foot off the accelerator pedal, turn the ignition to START. When the engine cranks, let go of the key. The idle speed will go down as the engine gets warm. The vehicle has a Computer-Controlled Cranking System. It assists in starting the engine and protects components. If the ign ...

Tire Pressure Monitor Operation
This vehicle may have a Tire Pressure Monitor System (TPMS). The TPMS is designed to warn the driver when a low tire pressure condition exists. TPMS sensors are mounted onto each tire and wheel assembly, excluding the spare tire and wheel assembly. The TPMS sensors monitor the air pressure in ...

Control Solenoid Valve and Transmission Control Module Assembly Inspection
Verify the conditions listed below do not exist. Carefully inspect the control solenoid valve assembly connectors and pins (1, 2, 4, 6) for the condition. Repair or replace as necessary. Damage Bent pins Debris Broken retaining tab Contamination Verify there is ...

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