Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement
- Removal Procedure
-
- Remove the bracket fastener (1).
- Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the fuel tank filler pipe bracket fastener (1).
- Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Loosen the filler pipe hose clamp (3).
- Remove the fuel tank filler pipe (1).
- Installation Procedure
-
- Install the fuel tank filler pipe (1).
- Tighten hose clamp (3) to 4 Y(35 lb in)
.
- Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.
- Install the bracket fastener (1) and tighten to 9 Y(89 lb in).
Caution:
Refer to Fastener Caution.
Fuel System Description
Fuel System Overview
The fuel system is an electronic returnless on-demand design. A returnless
fuel system reduces the internal temperature of the fuel tank by not returning
hot fuel f ...
Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure
Remove the fuel filler door housing. Refer to Fuel Tank Filler Door
Latch Housing Replacement.
Remove the bracket fastener (1).
Lift and ...
Other materials:
Engine Oil Pressure Indicator Switch Replacement
Engine Oil Pressure Indicator Switch Replacement
Callout
Component Name
1
Engine Oil Pressure Indicator Switch
Caution: Refer to Component Fastener
Tightening Caution.
Procedure
Place coll ...
Body Control Module Replacement
Body Control Module Replacement
Callout
Component Name
Preliminary Procedure
Remove the instrument panel lower trim pad cover. Refer to Instrument
Panel Lower Trim Pad Cover Replacement
1
Body C ...
Engine Front Cover Gasket Installation
Clean the sealing surfaces and remove all remains of old sealing compound
material.
Note: The thickness of the sealing bead should be 2 mm (0.0787 in).
Apply sealing compound to the shown areas (1) and (2). Refer to Adhesives,
Fluids ...
0.0091