Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement (Steel Tank)
- Removal Procedure
-
- Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
- Remove the bracket fastener (1).
- Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the fuel tank filler pipe bracket fastener (1).
- Remove the vent hose clamp (2) and vent hose.
- Loosen the filler pipe hose clamp (3).
- Remove the fuel tank filler pipe (1).
- Installation Procedure
-
- Install the fuel tank filler pipe (1).
- Tighten hose clamp (3) to 4 Y(35 lb in)
.
- Install the vent hose clamp (2) and vent hose.
- Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.
- Install the bracket fastener (1) and tighten to 9 Y(89 lb in)
.
- Install the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
Caution:
Refer to Fastener Caution.
Fuel Tank Filler Pipe Replacement
Removal Procedure
Remove the bracket fastener (1).
Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the fuel tank filler pipe ...
Fuel Injector Replacement
Fuel Injector Replacement
Callout
Component Name
Preliminary Procedure
Disconnect battery negative cable. Refer to Battery Negative ...
Other materials:
Airbag System Check
The airbag system does not need regularly scheduled maintenance or replacement.
Make sure the airbag readiness light is working. See Airbag Readiness Light.
Caution
If an airbag covering is damaged, opened, or broken, the airbag may not work
properly. Do not open or break the airbag coverings. ...
Tires
Every new GM vehicle has high-quality tires made by a leading tire manufacturer.
See the warranty manual for information regarding the tire warranty and where to
get service. For additional information refer to the tire manufacturer.
Warning
. Poorly maintained and improperly used tires are ...
Fuel System Description
Fuel System Overview
The fuel system is an electronic returnless on-demand design. A returnless
fuel system reduces the internal temperature of the fuel tank by not returning
hot fuel from the engine to the fuel tank. Reducing the internal temperature
of the fuel tank results in lo ...
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