Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement (Steel Tank)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Tank Filler Pipe Replacement (Steel Tank)

Removal Procedure

    Remove the fuel filler door housing. Refer to Fuel Tank Filler Door
  1. Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
  2. Remove the bracket fastener (1).

  3. Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  4. Remove the fuel tank filler pipe bracket fastener (1).
  5. Remove the vent hose clamp (2) and vent hose.
  6. Loosen the filler pipe hose clamp (3).

  7. Remove the fuel tank filler pipe (1).
Installation Procedure

    Install the fuel tank filler pipe (1).
  1. Install the fuel tank filler pipe (1).

  2. Caution:

    Refer to Fastener Caution.

  3. Tighten hose clamp (3) to 4 Y(35 lb in)

    .

  4. Install the vent hose clamp (2) and vent hose.
  5. Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)

    .



  6. Install the bracket fastener (1) and tighten to 9 Y(89 lb in)

    .

  7. Install the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
Fuel Tank Filler Pipe Replacement
Removal Procedure Remove the bracket fastener (1). Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the fuel tank filler pipe ...

Fuel Injector Replacement
Fuel Injector Replacement Callout Component Name Preliminary Procedure Disconnect battery negative cable. Refer to Battery Negative ...

Other materials:

Liftgate Strut Replacement
Liftgate Strut Replacement Callout Component Name 1 Liftgate Strut Warning: When a lift gate hold open device is being removed or installed, provide alternate support to avoid the possibility of damage ...

Brake Pedal Position Sensor Calibration
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Timing Belt Rear Cover Installation
Re-cut the 4 rear timing belt cover threads. Install the timing belt rear cover (1). Caution: Refer to Fastener Caution. Note: Service may offer bolts that are not microencapsulated. If this is the case apply thread lock agent to the bolt. If fastener is ...

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