Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement (Steel Tank)
- Removal Procedure
-
- Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
- Remove the bracket fastener (1).
- Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the fuel tank filler pipe bracket fastener (1).
- Remove the vent hose clamp (2) and vent hose.
- Loosen the filler pipe hose clamp (3).
- Remove the fuel tank filler pipe (1).
- Installation Procedure
-
- Install the fuel tank filler pipe (1).
- Tighten hose clamp (3) to 4 Y(35 lb in)
.
- Install the vent hose clamp (2) and vent hose.
- Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.
- Install the bracket fastener (1) and tighten to 9 Y(89 lb in)
.
- Install the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
Caution:
Refer to Fastener Caution.
Fuel Tank Filler Pipe Replacement
Removal Procedure
Remove the bracket fastener (1).
Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the fuel tank filler pipe ...
Fuel Injector Replacement
Fuel Injector Replacement
Callout
Component Name
Preliminary Procedure
Disconnect battery negative cable. Refer to Battery Negative ...
Other materials:
Steering Linkage Inner Tie Rod Replacement
Steering Linkage Inner Tie Rod Replacement
Callout
Component Name
Preliminary Procedures
Raise and support the vehicle. Refer to Lifting and Jacking the
Vehicle.
Remove the steering gear boot. Refer to Steering Gear Boot ...
Radiator Cleaning
Warning: NEVER spray water on a hot heat exchanger. The resulting
steam could cause personal injury.
Caution: The heat exchanger fins are necessary for good heat transfer.
Do not brush the fins. This may cause damage to the fins, reducing heat transfer.
Note: Blow compressed ...
Exhaust Front Pipe Replacement (LUV,LUW)
Removal Procedure
Warning: Refer to Exhaust Service Warning.
Remove the drivetrain and front suspension frame skid plate. Refer to
Drivetrain and Front Suspension Frame Skid Plate Replacement.
Disconnect the heated oxygen sensor-2. Refer to Heated Oxygen Sensor
Rep ...
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