Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement (Steel Tank)
- Removal Procedure
-
- Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
- Remove the bracket fastener (1).
- Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the fuel tank filler pipe bracket fastener (1).
- Remove the vent hose clamp (2) and vent hose.
- Loosen the filler pipe hose clamp (3).
- Remove the fuel tank filler pipe (1).
- Installation Procedure
-
- Install the fuel tank filler pipe (1).
- Tighten hose clamp (3) to 4 Y(35 lb in)
.
- Install the vent hose clamp (2) and vent hose.
- Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.
- Install the bracket fastener (1) and tighten to 9 Y(89 lb in)
.
- Install the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
Caution:
Refer to Fastener Caution.
Fuel Tank Filler Pipe Replacement
Removal Procedure
Remove the bracket fastener (1).
Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the fuel tank filler pipe ...
Fuel Injector Replacement
Fuel Injector Replacement
Callout
Component Name
Preliminary Procedure
Disconnect battery negative cable. Refer to Battery Negative ...
Other materials:
Headlining Trim Panel Replacement (Hatchback without Sunroof)
Headlining Trim Panel Replacement
Callout
Component Name
Warning: Do not attempt to repair or alter the head impact
energy-absorbing material glued to the headliner or to the garnish trims.
If the material is damaged ...
Heating and Air Conditioning System Description and Operation
Engine Coolant
Engine coolant is the key element of the heating system. The engine thermostat
controls the normal engine operating coolant temperature. Coolant pumped out
of the engine enters the heater core through the inlet heater hose. The air
flowing through the HVAC module abs ...
Charge Air Bypass Regulator Solenoid Valve Replacement
Charge Air Bypass Regulator Solenoid Valve Replacement
Callout
Component Name
1
Charge Air Bypass Regulator Solenoid Valve Hose (Qty: 3)
Procedure
Disconnect the electrical connector.
...
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