Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools
EN-48279 Fuel Sender Lock Ring Wrench
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief.
- Remove the fuel tank. Refer to Fuel Tank Replacement.
- Disconnect the electrical connectors (1).
- Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Using the EN-48279 fuel sender lock ring wrench , remove the lock ring (1) by turning counter-clockwise.
- Remove the fuel pump module (1) and O-ring (2). Discard the seal.
- Installation Procedure
-
- Install a NEW O-ring (2) and the fuel pump module (1).
- Using the EN 48279 wrench, install the lock ring (1) by turning clockwise.
- Connect the electrical connectors (1).
- Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to Fuel Press ...
Fuel Injection Fuel Rail Assembly Replacement
Removal Procedure
Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection
and Connection.
Remove engine cover. Refer to Engine Cover Replacement.
Remo ...
Other materials:
Removing the Spare Tire and Tools
The compact spare tire and tools are located in the storage compartment in the
rear of the vehicle. The jack and tools are stored below the spare tire.
1. Extension
2. Jack
3. Wheel Wrench
4. Strap
To access the spare tire and tools:
1. Open the trunk or liftgate. See Trunk (Sedan) o ...
Headlining Trim Panel Replacement (Hatchback with Sunroof)
Headlining Trim Panel Replacement
Callout
Component Name
Warning: Do not attempt to repair or alter the head impact
energy-absorbing material glued to the headliner or to the garnish trims.
If the material is damaged ...
Intake Air Pressure and Temperature Sensor Replacement
Intake Air Pressure and Temperature Sensor Replacement
Callout
Component Name
Preliminary Procedure
Remove the left front wheelhouse liner. Refer to Front Wheelhouse Liner
Replacement.
1
Intake ...
0.008