Chevrolet Sonic Repair Manual: Radiator Mounting Stud Repair
- Repair Procedure
-
- Pressure test the cooling system. Refer to Cooling System Leak Testing.
- Grind the fracture surface (1) with a proper tool.
- Drill a hole in the center of the fractured surface, using a 6 mm (0.24 in)
drill.
- Install the new radiator mounting pin (2).
Note:
If the radiator is leaky, replace it. Refer to Radiator Replacement.
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- Install the nut (3).
- Install the radiator mounting pin (2) with the bolt (1).
Note:
The bolt should not be longer than 35 mm (1.38 in)
.
Caution:
Refer to Fastener Caution.
- Tighten the bolt 5 Y (44 lb in)
.
Radiator Inlet Hose Replacement (LUV)
Radiator Inlet Hose Replacement
Callout
Component Name
Preliminary Procedures
Drain the engine coolant. Refer to Cooling System Dra ...
Radiator Outlet Hose Replacement (LDE LUW)
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, Refer to Special Tools.
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Fill ...
Other materials:
Passenger Sensing System
The vehicle has a passenger sensing system for the front outboard passenger position.
The passenger airbag status indicator will light on the instrument panel when the
vehicle is started.
United States
Canada
The words ON and OFF, or the symbol for on and off, will be visible during the
...
Crankshaft Front Oil Seal Installation
Special Tools
EN-6351 Mounting Sleeves
For equivalent regional tools, refer to Special Tools.
Clean the sealing surfaces.
Slide the EN-6351 sleeves (2) protective sleeve onto the crankshaft
journal.
Slide the crankshaft front oil seal (1) over the protective sleev ...
Bushing and Mating Shaft Inspection
Note: Proper bushing and corresponding mating shaft inspection should
be performed before replacing the bushing, shaft, and in some cases, the component
which houses the bushing. Thoroughly clean and dry the bushing and shaft surfaces
before inspecting for damage.
Any of the followin ...
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