Chevrolet Sonic Repair Manual: Radiator Mounting Stud Repair
- Repair Procedure
-
- Pressure test the cooling system. Refer to Cooling System Leak Testing.
- Grind the fracture surface (1) with a proper tool.
- Drill a hole in the center of the fractured surface, using a 6 mm (0.24 in)
drill.
- Install the new radiator mounting pin (2).
Note:
If the radiator is leaky, replace it. Refer to Radiator Replacement.
lh __
- Install the nut (3).
- Install the radiator mounting pin (2) with the bolt (1).
Note:
The bolt should not be longer than 35 mm (1.38 in)
.
Caution:
Refer to Fastener Caution.
- Tighten the bolt 5 Y (44 lb in)
.
Radiator Inlet Hose Replacement (LUV)
Radiator Inlet Hose Replacement
Callout
Component Name
Preliminary Procedures
Drain the engine coolant. Refer to Cooling System Dra ...
Radiator Outlet Hose Replacement (LDE LUW)
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, Refer to Special Tools.
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Fill ...
Other materials:
Instrument Panel Upper Trim Panel Replacement - Left Side
Instrument Panel Upper Trim Panel Replacement - Left Side
Callout
Component Name
Preliminary Procedure
Remove the instrument cluster assembly. Refer to Instrument Cluster
Replacement.
Remove the instrument panel center mo ...
Oil Pan Installation
Special Tools
EN-49980 Guidance Pins
For equivalent regional tools, refer to Special Tools.
Clean the sealing surfaces from old sealing material, dirt, oil and grease.
Note: The sealing bead should be applied close to the inner edge
of the oil pan. Take care that the oil suctio ...
Fuel Tank Draining
Warning: Refer to Gasoline/Gasoline Vapors
Warning.
Note: The fuel tank must be drained with a suitable, commercially-available
fuel removal unit and suction hose - follow safety regulations and national
legislation. The fuel tank is fitted with a refill limit float valv ...
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