Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Radiator Mounting Stud Repair

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Radiator / Radiator Mounting Stud Repair

Repair Procedure

    Note:

    If the radiator is leaky, replace it. Refer to Radiator Replacement.

  1. Pressure test the cooling system. Refer to Cooling System Leak Testing.


  2. Grind the fracture surface (1) with a proper tool.
  3. Drill a hole in the center of the fractured surface, using a 6 mm (0.24 in)

    drill.


  4. lh__
  5. Install the new radiator mounting pin (2).
  • Install the nut (3).
  • Note:

    The bolt should not be longer than 35 mm (1.38 in)

    .

  • Install the radiator mounting pin (2) with the bolt (1).

Caution:

Refer to Fastener Caution.

  • Tighten the bolt 5 Y (44 lb in)

    .

  • Radiator Inlet Hose Replacement (LUV)
    Radiator Inlet Hose Replacement Callout Component Name Preliminary Procedures Drain the engine coolant. Refer to Cooling System Dra ...

    Radiator Outlet Hose Replacement (LDE LUW)
    Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, Refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Fill ...

    Other materials:

    Trunk (Sedan)
    Warning Exhaust gases can enter the vehicle if it is driven with the liftgate, hatch/trunk open, or with any objects that pass through the seal between the body and the hatch/trunk or liftgate. Engine exhaust contains carbon monoxide (CO) which cannot be seen or smelled. It can cause unconsci ...

    Traction Off Light
    This light comes on briefly while starting the engine. If it does not, have the vehicle serviced by your dealer. If the system is working normally, the indicator light then turns off. The traction off light comes on when the Traction Control System (TCS) has been turned off by pressing and ...

    Remote Keyless Entry (RKE) System Operation
    The RKE transmitter may work up to 60 m (195 ft) away from the vehicle. Other conditions can affect the performance of the transmitter. See Remote Keyless Entry (RKE) System. RKE without Remote Start Shown The following buttons are on the transmitter: ...

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