Chevrolet Sonic Repair Manual: Radiator Mounting Stud Repair

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Radiator / Radiator Mounting Stud Repair

Repair Procedure

Note:

If the radiator is leaky, replace it. Refer to Radiator Replacement.

Pressure test the cooling system. Refer to Cooling System Leak Testing.

Grind the fracture surface (1) with a proper tool.
Drill a hole in the center of the fractured surface, using a 6 mm (0.24 in)
drill.

Install the new radiator mounting pin (2).

Install the nut (3).

Note:

The bolt should not be longer than 35 mm (1.38 in)

Install the radiator mounting pin (2) with the bolt (1).

Caution:

Refer to Fastener Caution.

Tighten the bolt 5 Y (44 lb in)

Radiator Inlet Hose Replacement (LUV)

Radiator Inlet Hose Replacement Callout Component Name Preliminary Procedures Drain the engine coolant. Refer to Cooling System Dra ...

Radiator Outlet Hose Replacement (LDE LUW)

Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, Refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Fill ...

Other materials:

Washer Fluid
Open the cap with the washer symbol on it. Add washer fluid until the tank is full. See Engine Compartment Overview for reservoir location. Caution . Do not use engine coolant (antifreeze) in the windshield washer. It can damage the windshield washer system and paint. . Do not mi ...

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Brake Pressure Modulator Valve Bracket Replacement
Removal Procedure Remove the brake pressure modulator valve (BPMV) and bracket assembly. Refer to Brake Pressure Modulator Valve Replacement. Remove the BPMV bolts (1). Remove the BPMV bracket. Installation Procedure Install the BPMV br ...

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