Chevrolet Sonic Repair Manual: Radiator Mounting Stud Repair

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Radiator / Radiator Mounting Stud Repair

Repair Procedure

Note:

If the radiator is leaky, replace it. Refer to Radiator Replacement.

Pressure test the cooling system. Refer to Cooling System Leak Testing.

Grind the fracture surface (1) with a proper tool.
Drill a hole in the center of the fractured surface, using a 6 mm (0.24 in)
drill.

Install the new radiator mounting pin (2).

Install the nut (3).

Note:

The bolt should not be longer than 35 mm (1.38 in)

Install the radiator mounting pin (2) with the bolt (1).

Caution:

Refer to Fastener Caution.

Tighten the bolt 5 Y (44 lb in)

Radiator Inlet Hose Replacement (LUV)

Radiator Inlet Hose Replacement Callout Component Name Preliminary Procedures Drain the engine coolant. Refer to Cooling System Dra ...

Radiator Outlet Hose Replacement (LDE LUW)

Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, Refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Fill ...

Other materials:

Rear Bumper Fascia Tow Eye Access Hole Cover Replacement
Rear Bumper Fascia Tow Eye Access Hole Cover Replacement Callout Component Name 1 Rear Bumper Fascia Rear Tow Eye Access Hole Cover Procedure Using a small flat-bladed tool, release the cover from the rear bu ...

Output Speed Sensor Replacement
Output Speed Sensor Replacement Callout Component Name Preliminary Procedure Remove the control valve body. Refer to Control Valve Body Replacement. 1 Output Speed Sensor Bolt M6 x 18 ...

Evaporative Emission System Hose/Pipe Replacement
Special Tools CH-807 Closure Plugs CH-6015 Closure Plugs For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: Refer to Gasoline/Gasoline Vapors Warning. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnec ...

0.0069