Chevrolet Sonic Repair Manual: Rail Dust Damage Repair
Warning:
Refer to Eye Protection Warning.
Note:
If rail dust has penetrated into the basecoat, the panel requires refinishing. Ensure all the rail dust has been removed prior to refinishing or the rust spots will return.
Rail dust damage comes from the tiny iron particles produced from the friction between the train wheels and the track. It can also be deposited on vehicles if stored near any operation producing iron dust (i.e., steel ore yards). This dust can either lay on top of, or embed into the paint surface. It is usually diagnosed as bumps in the paint surface or rust colored spots in the paint.
- Move the vehicle to a cool shaded area and ensure the vehicle surfaces are cool during the removal process.
- Thoroughly wash the repair area with a GM approved Liquid Wash and Wax kit
- Wipe the area dry.
- Clean the affected area with silicone, wax and grease remover.
- Perform the removal process according to the manufacturer's directions of the type of repair material used (Gel Type Oxalic Acid or Clay Type Non-Acid Based). If, upon inspection, some particles are still present, the process may be repeated. If the damage has been repaired, complete the repair to the entire panel.
- Polish the entire panel after the removal process. If small pits remain in the clearcoat after all of the damage has been repaired, refer to Clearcoat Repair without Repainting.
Radiator Grille Emblem/Nameplate Replacement
Radiator Grille Emblem/Nameplate Replacement
Callout
Component Name
Preliminary Procedure
Remove the front bumper fascia. Refer to ...
Front Grille
...
Other materials:
OnStar Overview
If equipped, this vehicle has a comprehensive, in-vehicle system that can connect
to a live Advisor for Emergency, Security, Navigation, Connection, and Diagnostic
Services.
The OnStar system status light is next to the OnStar buttons. If the status light
is:
Solid Green: System is read ...
Vehicle Yaw Sensor Learn
The yaw sensor does not require calibration often. Calibration of the yaw rate
sensor might be required after certain service procedures are performed. Some of
these procedures are as follows:
Electronic brake control module (EBCM) replacement
Multi-axis acceleration sensor replacement
...
Front Wheel Drive Shaft Seal Replacement - Torque Converter Housing Side
Front Wheel Drive Shaft Seal Replacement - Torque Converter Housing
Side
Callout
Component Name
1
Front Wheel Drive Shaft Oil Seal Assembly
Special Tools
DT-23129 Universal Seal Remover
DT-47790 Seal Insta ...
0.0069